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Chinese journal of mechanical engineering
China Machine Press
Chinese journal of mechanical engineering

China Machine Press

季刊

1000-9345

Chinese journal of mechanical engineering/Journal Chinese journal of mechanical engineeringSCI
正式出版
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    FORWARD KINEMATICS ANALYSIS FOR A NOVEL 5-DOF PARALLEL MECHANISM USING TETRAHEDRON CONFIGURATIONS

    QI MingQIE Yanhui
    p.1-4页
    查看更多>>摘要:Forward kinematics analysis of a novel 5-DOF parallel mechanism using tetrahedron configurations is presented. Such mechanism is suitable to many tasks requiring less than 6 DOFs. It consists of a movable platform connected to the base by five identical 6-DOF active limbs plus one active limb with its DOF being exactly the same as the specified DOF of the movable platform, which leads to its legs' topology 4-UPS/UPU. Based on the tetrahedron geometry, both closed-form solution with an extra sensor and numerical method using iterative algorithm are employed to obtain the forward kinematics solutions of the mechanism. Compared with the conventional methods, the proposed closed-form solution has the advantages in automatically avoiding unnecessary complex roots and getting a unique solution for the forward kinematics. Finally, an example shows that the proposed numerical algorithm is so effective that it enables a real-time forward kinematics solution to be achieved and the initial value can be chosen easily.

    FABRICATION OF PIEZOELECTRIC BIMORPH USING LEAD ZIRCONATE TITANATE THIN FILM DEPOSITED BY HYDROTHERMAL METHOD

    DU LiqunLUE YanDONG WeijieGAO Xiaoguang...
    p.5-8页
    查看更多>>摘要:In order to describe the characteristics of piezoelectric bimorph, properties of lead zirconate titanate (LZT) film are studied by X-ray diffraction (XRD) and scanning eletron microscope (SEM). The ratio of PbTiO_3/PbZrO_3 in LZT is 53/47, which is around morphotropic phase boundary (MPB). LZT film is composed of cubic particles with the average size of 5 urn. Density of thin film is figured out through the datum measured in experiments. The displacement model used to analyze the driving ability of bimorph is set up, and the effect of elastic intermediate layer is taken into account. Piezoelectric coefficient of LZT film is worked out by using the displacement model. Experiments of driving ability show that deformation of bimorph free end does not increase with times of crystal growth processes and the maximum deformation is obtained after two times crystal growth processes. Finally, the ferroelectric property of the bimorph is investigated and coercive voltage of the bimorph is obtained.

    DESIGN AND CAD SYSTEM OF THE TOOL FOR DRILL FLUTE

    XIANG WenjiangZHOU ZhixiongCAO ZhaozhanYAN Lan...
    p.9-12页
    查看更多>>摘要:Based on the principles of differential geometry and kinematics, a mathematical model is developed to describe the grinding wheel axial cross-section with the radial cross-section of the flute in a given drill under the basic engagement condition between the generating flute and the generated grinding wheel (or disk milling tool). The mathematical model is good for the flute in the radial cross-section consisting of three arcs. Furthermore, a CAD system is also developed to represent the axial cross-section of the grinding wheel (or disk milling tool). With the system, the grinding wheel (or disk milling tool) axial cross-section that corresponds to the three-arc flute cross section can be conveniently simulated. Through the grinding experiment of drill flutes, the method and the CAD system are proved to be feasible and reasonable.

    ANGULAR DISTORTION ALLOWABLE VALUE AND ASSESS METHOD OF WELD ON COKE TOWER

    CHEN Sunyi
    p.13-17页
    查看更多>>摘要:A graph as the new engineering method for estimate the safety of bulging deformation of coke tower is proposed. Through stresses analysis of circumferential weld of coke tower and comparing the stresses produced by pressure with heat stress of steady state, residual stress, bending stress produced by both itself weight and wind loads, it showed that the stresses produced by pressure on the angle distortion are the main factor of equivalent stress of the combined stress. After comparing four kinds of stress controlling conditions, the relation to stress with depth of angular distortion, grade of curvature of angular distortion and half of region of angular distortion has been inferred. Graph of deformation allowable value of coke tower for different condition by angular distortion and half of region of angular distortion has been plotted. The five steps for its engineering use have been explained. The lighter the grade of curvature is, the larger of bulge allowance, may be, and the bigger of depth of angular distortion may pose too. For the coke tower with a popular structure of Dg 5 400 mm × 28 mm, the result by graph is nearly more than the result of two formulas formed by other research, the error is less than 7.0%. But, the graph can be easily applied to different size of angular distortion.

    EXPERIMENTAL RESEARCH AND DESIGN ON HEAT TRANSFER OF EVAPORATOR USED IN THE LARGE QUICK FREEZE PLANT

    ZHENG ChuanxiangZHUO Chuanmin
    p.18-23页
    查看更多>>摘要:The evaporator is the main part of a quick-freeze equipment. There are many factors influencing the heat transfer coefficient of an evaporator. The most important factors among them are the fin shape, tube diameter, distance of fin space, frost, and velocity of air flow etc. They mainly influence the thermal efficiency of an evaporator, and therefore its thermal efficiency has direct relationship with the whole efficiency of the quick freeze plant. Evaporators with different structural types have different heat transfer efficiency. In order to obtain high efficiency structure of evaporator, 8 evaporator models with different fin shape, tube diameter and tube arrangement are analyzed and compared. The calculation results show that the integral waved fins, equilateral-triangle arranged small diameter tubes and varying fin-spacing has the highest heat transfer coefficient. The experimental result also shows that the evaporator with this type of structure has better thermal efficiency. The experimental result is in good agreement with the calculation result. It can instruct engineering design for usual designer. A real quick-freeze equipment is designed and put into production. The result shows that, compared with traditional domestic quick-freeze equipments, this equipment decreases by 40% in size and by 20% in energy consumption.

    NEW SCALING METHOD FOR COMPRESSOR MAPS USING AVERAGE INFINITESIMAL STAGE

    MA WentongLIU YongwenSU Ming
    p.24-28页
    查看更多>>摘要:The estimation of the precise performance of existing multistage axial-flow compressors of gas turbine engines is fast becoming a great concern, as the use of gas turbine engines in the power generation and in the military industry increases. In order to reduce the analysis performance error of the traditional scaling method, a new scaling method for estimating the characteristics of multistage axial flow compressors is proposed. This novel method is based on experimental and partial data provided by engine manufacturers. Taking the effect of density-change into account, we introduce the average infinitesimal stage concept, and thereby divide the compression process into an infinite number of infinitesimal processes corresponding to infinitesimal stages. Subsequently, we adopt the corrected Reynolds analogy method for compressible flow calculation in order to ensure much better compliance with the similarity criterion. Validation checks show that the proposed method has enough precision to predict the off-design performance characteristics of multistage axial flow compressors.

    EFFECT OF TENSILE STRESS AND RESIDUAL STRESS ON THE SPONTANEOUS STRAY FIELD SIGNALS FROM THE SURFACE OF 0.45%C STEEL

    DONG LihongXU BinshiDONG ShiyunCHEN Qunzhi...
    p.29-32页
    查看更多>>摘要:In order to explore the quantitative method of metal magnetic memory testing(MMMT) and clarify the relationship between H_p(y), the normal component of spontaneous stray field, and applied stress or residual stress, the static tensile tests of 0.45%C steel sheet specimens are carried out on a servo hydraulic MTS810 machine. H_p(y) values are measured during the test process by an EMS-2003 metal magnetic memory diagnostic apparatus and a non-magnetic electric control displacement instrument. Residual stresses of some points on the surface of a specimen are measured by a Stress Tech X-Stress 3000 X-ray diffraction instrument. The results show that the same variation rules of H_p(y) value versus applied tensile stress are presented under the different conditions of load-on and load-off. However, the same rule does not exist between the H_p(y) value and residual stress. The variation of H_p(y) value reflects the history of applied tensile stress.

    CALCULATION OF ELASTIC DAMPING CHARACTERISTICS OF ROTOR SUPPORT MADE OF METAL RUBBER MATERIAL UNDER VARIABLE LOADS

    JIANG HongyuanYAN HuiAO HongruiALEXANDER M Ulanov...
    p.33-37页
    查看更多>>摘要:A metal rubber(MR) dry friction damper was designed based on the load supported by the rotor. An experimental apparatus for obtaining hysteresis loops of support under the precession load was designed. The elastic-damping characteristics of the ring-shaped MR damper used as a rotor support under variable loads were presented by studying the hysteresis loops of the damper. The vibration rigidity and the energy dissipation coefficient were calculated from the hysteresis loops, based on the description of the deformation process of the MR element with simple structure in a dimensionless coordinating system. The calculation results showed that the energy dissipation coefficient in the inner of MR element and on the boundary between the damper and the frame of the rotor support were approximately equal. The comparison of the hysteresis loops for a precession load and a one-axial load indicated a large difference when the coefficient of the energy dissipation and the stiffness of the MR damper were concerned.

    AERODYNAMIC OPTIMIZATION FOR TURBINE BLADE BASED ON HIERARCHICAL FAIR COMPETITION GENETIC ALGORITHMS WITH DYNAMIC NICHE

    SHU XinweiGU ChuangangWANG TongYANG Bo...
    p.38-42页
    查看更多>>摘要:A global optimization approach to turbine blade design based on hierarchical fair competition genetic algorithms with dynamic niche (HFCDN-GAs) coupled with Reynolds-averaged Navier-Stokes (RANS) equation is presented. In order to meet the search theory of GAs and the aerodynamic performances of turbine, Bezier curve is adopted to parameterize the turbine blade profile, and a fitness function pertaining to optimization is designed. The design variables are the control points' ordinates of characteristic polygon of Bezier curve representing the turbine blade profile. The object function is the maximum lift-drag ratio of the turbine blade. The constraint conditions take into account the leading and trailing edge metal angle, and the strength and aerodynamic performances of turbine blade. And the treatment method of the constraint conditions is the flexible penalty function. The convergence history of test function indicates that HFCDN-GAs can locate the global optimum within a few search steps and have high robustness. The lift-drag ratio of the optimized blade is 8.3% higher than that of the original one. The results show that the proposed global optimization approach is effective for turbine blade.

    OPTIMIZATION METHOD ON IMPELLER MERIDIONAL CONTOUR AND 3D BLADE

    LU JinlingXI GuangQI Datong
    p.43-49页
    查看更多>>摘要:An optimization method for 3D blade and meridional contour of centrifugal or mixed-flow impeller based on the 3D viscous computational fluid dynamics (CFD) analysis is proposed. The blade is indirectly parameterized using the angular momentum and calculated by inverse design method. The design variables are separated into two categories: the meridional contour design variables and the blade design variables. Firstly, only the blade is optimized using genetic algorithm with the meridional contour remained constant. The artificial neural network (ANN) techniques with the training sample data schemed according to design of experiment theory are adopted to construct the response relation between the blade design variables and the impeller performance. Then, based on the ANN approximated relation between the meridional contour design variables and impeller performance, the meridional contour is optimized. Fewer design variables and less calculation effort is required in this method that may be widely used in the optimization of three-dimension impellers. An optimized impeller in a mixed-flow pump, where the head and the efficiency are enhanced by 12.9% and 4.5% respectively, confirms the validity of this newly proposed method.