首页期刊导航|Journal of loss prevention in the process industries
期刊信息/Journal information
Journal of loss prevention in the process industries
Butterworth-Heinemann Turpin Transactions Ltd.
Journal of loss prevention in the process industries

Butterworth-Heinemann Turpin Transactions Ltd.

0950-4230

Journal of loss prevention in the process industries/Journal Journal of loss prevention in the process industriesSCIISTPEI
正式出版
收录年代

    Study of key properties of expansion foam for process safety incident mitigation using an improved foam generator

    Liu Y.Jing M.Xu R.Luan X....
    9页
    查看更多>>摘要:Expansion foam is a type of aqueous foam that is widely used for mitigating process safety incident, i.e., suppressing vapor dispersion, controlling fire and decontaminating chemical release. High expansion foam has a high volumetric ratio of air to liquid, from 200 up to around 1,000, making it effective in controlling fires in confined spaces and mitigating the hazards of cryogenic releases. Previous studies have investigated foam expansion ratio and foam stability using a research foam generator; however, the effects of air flow rate and mesh hole diameter were not studied, and there is a lack of mathematical models to predict expansion ratio and production rate. This work will design and build an improved foam generator, allowing the control of air flow rate and mesh hole diameter. The improved foam generator will be used to study the key properties of expansion foam for mitigating process safety incident, and the foam generation mechanism. In addition, predictive models of expansion ratio and production rate will be developed based on the experimental results. The findings of this study will provide a scientific basis for the design of foam generation system and the guideline of hazard mitigation operation for a process safety incident.

    Explosion propagation in a dust removal pipeline under dust collector explosion

    Pang L.Cao J.Yang K.Xiao Q....
    11页
    查看更多>>摘要:The shockwave and high-temperature flame of dust explosion in the dust collector are often transmitted through the dust removal pipeline, and then cause secondary harm. In this study, the dust explosion propagation in a typical dry dust collector connected with dust removal pipelines was studied by CFD. The impacts of static activation pressure of the pressure relief panels on the explosion propagation were also addressed. The dust explosion propagation in the dust removal pipeline showed multiple accelerated combustion processes and severe pressure shocks. The explosion pressure and temperature first increase and then decrease along with the pipeline. Under a higher static activation pressure, the maximum explosion pressure along with the pipeline increases by 144%, where the average velocity of the dust propagation, dust consumption, pressure shock wave, and flame propagation increase by 82.2%, 32.1%, 25.3%, and 70.1%, respectively. When the static activation pressure increases from 0.01 MPa by more than 25%, the changes of the dust explosion pressure and flame propagation in the pipeline are observed limited. The explosion-proof valve should be set between 5 m and 10 m in the dust removal pipeline. And the lower the static activation pressure, the closer the explosion-proof valve. This research provides a scientific basis for the effective control of dust explosion disasters in dust removal systems.

    The weighted set covering problem combined to computational fluid dynamics for optimisation of gas detectors

    Girotto H.S.Tsukada R.I.Vianna S.S.V.
    11页
    查看更多>>摘要:We propose a new approach to optimise the number and location of gas detectors employing the weighted set covering problem combined with computational fluid dynamics (CFD). The optimisation mesh that represents the nodes and the links of the Graph V{N,L} (N is the set of nodes and L is the set of links) of the set covering problem was calculated using computational fluid dynamics. The 0–1 integer programming model is solved using Balas algorithm. The developed model covered 100% of the area. We also tested the model in a typical chemical process module and the same coverage was attained. The optimal distribution of gas detectors was able to detect the ammonia release within 5 s. We also show that the procedure can be combined with the leak frequency for the determination of the weights of the subareas (nodes of the Graph V{N,L}). Numerical findings show that the weighted approach led to a shorter detection time when compared with the case where the subareas were not assigned a weight.

    Human resource risk control through COVID-19 risk assessment in Indonesian manufacturing

    Ambarwati R.Yuliastri D.Sulistiyowati W.
    9页
    查看更多>>摘要:The COVID-19 outbreak that began at the end of 2019 brought a crisis impact on the health sector and other sectors such as the economy, social and politics. Human resource problems that emerged as a result of the pandemic made every company strive to protect employee safety. The food and beverage sector is one of the industries maintained to continue operating despite the large-scale social restrictions imposed in several regions, including an instant food company in East Java. This study aims to identify and determine human resource risk control to support employee productivity during the COVID-19 pandemic. This research used qualitative data based obtained through interviews, observation, and documentation. The method in this study used a combination of Failure Mode Effect Analysis (FMEA) and Bow Tie to identify, measure, and anticipate the risk of COVID-19 transmission in the company. The output result of the Failure Mode Effect Analysis (FMEA) method is the Risk Priority Number (RPN) score. The three activities with the highest RPN value were health services at the polyclinic, employee meal activities in the canteen, and activities inside and outside the factory. This analysis's results were continued by using the Bow Tie method to identify the causes, prevention, impact, and recovery of these risks. Bow Tie analysis results formed the basis for the preparation of Corrective Action and Preventive Action (CAPA). The risk control of human resources is focused on increasing employee productivity by reducing days lost due to labor shortages. In the end, the study results are expected to become recommendations in the evaluation of risk control and preventive measures for COVID-19 in manufacturing companies.

    A dynamic domino effect risk analysis model for rail transport of hazardous material

    Zarei E.Khan F.Gholamizadeh K.Khakzad N....
    21页
    查看更多>>摘要:Rail transport of hazardous material (RTHM) plays a vital role in the supply chain of raw materials and products. However, RTHM can pose severe risks due to the large quantities of flammable and explosive chemicals transported over rail tracks crossing residential and industrial areas and possible human and technical failures. Among the potential safety issues, the domino effect is one of the most feared events, which can have devastating consequences despite its relatively low probability. As the first study, the present investigation develops a dynamic risk analysis model for analyzing domino effects in RTHM based on Dynamic Bayesian Network. Accident scenarios such as pool fire, flash fire, fire ball, vapor cloud explosion, and BLEVE are considered to analyze domino effects. The model performance is tested on a real RTHM (i.e., gasoline transportation), demonstrating the effectiveness of the proposed model in simulating the domino-driven effects in terms of both consequences and probability escalation and in dealing with the parameter and model uncertainties.

    13th International Symposium on Hazards, Prevention, and Mitigation of Industrial Explosions

    Krause U.Grosshans H.
    1页

    How does subsea processing safety policy impact safety? Lessons learned from the Brazilian experience

    Figueredo A.K.M.de Souza M.B.Vaz Junior C.A.Frutuoso e Melo P.F.F....
    12页
    查看更多>>摘要:This paper is about the influence of safety regulations on the way major accidents are identified and managed. A case study is presented based on the Brazilian experience in subsea processing units. The oil and gas industry is devoting increased interest to subsea processing due to the limitation of easily accessible oil and gas reservoirs. There are more than 48 units already installed in Brazil. Most of the safety requirements in Brazil's E&P policy are based on offshore units. However, for subsea structures, there are different risks, environments, and operational conditions. In 2015, Brazil presented a safety regulation named SGSS (Technical Regulation of Operational Safety Management System of Subsea System). This regulation explicitly addresses risers and introduces only general safety requirements to other subsea installations and equipment. Thus, this paper assesses the Brazilian subsea safety regulation and the results of this policy implementation through the Brazilian Petroleum Regulator (ANP) inspections and incident communications. The example demonstrates the inefficiency of the policy to promote safety. This paper then proposes simplifying regulations, introducing new technology requirements, and a technical committee to improve safety to subsea equipment.

    Selecting a method/tool for risk-based decision making in complex situations

    Pasman H.J.Rogers W.J.Behie S.W.
    17页
    查看更多>>摘要:After a risk assessment has been completed and feasible risk reduction measures have been reviewed, decisions must be made to select the most appropriate safeguards and/or a decision taken to determine as to what residual risk would be conditionally accepted. The straightforward way is to set up a binary decision tree and compare for each event scenario, the risk reduction gain versus cost of two or more acceptable alternatives. However, often many contributing factors must be considered, such as: the nature, importance, and context of the risk, availability of the measures, procurement and maintenance costs, the impact to personnel and particularly to the public near the hazardous area, vulnerability of the environment, determination and weighting of important contributing safety factors, and uncertainties inherent to the available information. In such more complex cases, the decision problem takes the form of building argumentation for a preferred solution with a team of experts, or making a choice from a number of options and selection criteria using the independent opinions of experts/stakeholders. The former is known as the Toulmin model of argumentation, the latter are Multi-Criteria Decision Making (MCDM) methods or Multi-Criteria Decision Analysis. In the latter case, one criterion is weighted as more important than another by experts of which in turn opinion can be weighted based on, e.g., education and experience, together resulting in a ranking of the alternatives. Where the Toulmin model will squeeze out explicit rational arguments sharpened by rebuttal ones, in MCDM/MCDA methods due to the weighting and mathematical processing, the best compromise ranking of the options will result, despite experts’ opinions are intuitive. Well-known is the simple linear model of the Analytic Hierarchical Process (AHP), but a number of more sophisticated methods will be briefly described in this document. In Multi- Attribute Utility Theory (MAUT) utility is a guiding principle, hence economics dominate. A number of methods will be selected for working out an example and comparing results.

    On the metals compatibility assessment for oxygen service

    Shunmugasamy V.C.Mansoor B.Chiffoleau G.J.A.Forsyth E....
    17页
    查看更多>>摘要:This review article critically analyzes the selection and compatibility assessment framework of metallic alloys in pure oxygen (>99.5%) atmospheres using promoted combustion and particle impact ignition tests in combination with the Pressure-Velocity (PV) curves. The historical test data for four important metallic alloys frequently used in the oil and gas industry, namely nickel alloys C276 and 600, stainless steel 304 and 316, are mined and analyzed to: (i) capture trends and correlation of data obtained by these two tests with the PV curves, (ii) identify gaps in the data for critical process variables such as temperature, pressure and gas velocity, (iii) identify limitations of the two tests, (iv) understand the relevance of shape factors and geometry of test samples and flowing vs. non-flowing conditions on test results and (v) evaluate whether exemption pressures and PV curves can be extended or adjusted for important metals to accommodate more demanding conditions. In industry practices, PV curves are utilized to impose velocity limitations in oxygen systems to help mitigate particle impact ignition when the operating pressures are greater than alloys exemption pressures. Our analysis shows, current version of PV curves - based primarily on historical data and industry experience are conservative, limited to specific thicknesses and available only up to 200 °C for both exempt and non-exemptalloys. For the oil and gas industry where conditions up to 300°C and 80 bar are desired, there is a need to conduct new testing to develop guidelines for thinner cross-sections and more demanding operating conditions including higher temperatures and pressures.This will open avenues for new innovations and applications of gaseous oxygen and help industries operate their plants with higher efficiencies.

    Current status, challenges, and future directions of university laboratory safety in China

    Bai M.Liu Y.Zhao D.Qi M....
    11页
    查看更多>>摘要:The past two decades have seen a rise in university laboratory accidents in China. Although there is a growing awareness due to higher reporting and media coverage, the evaluation and understanding of common hazards and deficiencies in university laboratories remains to be addressed. Aiming to enhance safety in laboratory-related activities, this study analyzed the current status and challenges of university laboratory safety in China and presented future directions to reduce accidents using engineering and administrative controls. A descriptive statistical analysis of 110 publicly reported university laboratory accidents in mainland China since 2000 was performed to investigate the proximate causes of the accidents, and further, to identify potential deficiencies existing in the current safety management of laboratories. It was found that human factors were the most contributing cause and the training element was a vulnerable competency in laboratory safety management. Based on the results, a comparative analysis between the underlying reasons for the poor safety situation and the efforts that have been made has brought the challenges and possible solutions for safety improvements in university laboratories. By suggesting top-down and bottom-up approaches, the present study provides valuable insights and serves as a reference for universities and relevant authorities to enhance safety in university laboratories.