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Minerals Engineering
Pergamon Press, Inc.,
Minerals Engineering

Pergamon Press, Inc.,

0892-6875

Minerals Engineering/Journal Minerals EngineeringSCIISTPEI
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    Influence of process variables on the ceramic capillary filtration of iron ore slurries

    Araujo Jr, Adail M.Franca, Silvia Cristina A.Tavares, Luis Marcelo
    9页
    查看更多>>摘要:Although ceramic capillary filtration is a novel technology, it is proving rapidly to be an attractive alternative for dewatering slurries in the minerals industry. For instance, it has demonstrated great potential for application to iron ore slurries. However, the current understanding of effects of its variables on the performance of the process is still limited. The present work investigates the effects of solids content, pH, slurry temperature, and coagulant and surfactant dosage on ceramic filtration performance of iron ore slurries. The experiments were conducted both varying one variable at a time and following a response surface approach (Box-Behnken design), being carried out either in batch or pilot-scale. The results show that solids content is the variable with the greatest impact on ceramic filtration and that addition of a coagulant increased capacity of the filtration system at lower solids content. Furthermore, it is concluded that the addition of neither of the surfactants studied is recommended for ceramic filtration of the ore in question due to significant reduction in productivity of the plates.

    Effect of sodium silicate on the flotation separation of chalcopyrite and galena using sodium sulfite and sulfonated lignin as depressant & nbsp;

    Liu, MengfeiHu, BoZhang, ChenyangWang, Qiankun...
    10页
    查看更多>>摘要:A combination depressant SHI was composed of sodium sulfite (Na2SO3) and sulfonated lignin (SL) in a 5:1 M ratio. In this study, SHI and sodium silicate (Na2SiO3) were employed to inhibit the floatability of galena, and the synergies between agents was explored. Micro-flotation results shown that after 2.4 x 10(-4) mol/L SHI was added, the recovery of galena and fine-galena declined by 53% and 36%, respectively. SHI exhibited excellent depressing efficiency toward galena. In the presence of Na2SiO3, the inhibitory effect of SHI was more obvious. Zeta potential measurements indicates that SHI and Na2SiO3 altered the potential of galena surface through chemical reaction or adsorption action. The X-ray photoelectron spectroscopy results demonstrate that Na2SiO3 in the SHI were reacted with Pb ions on the galena surface and formed PbSO3, the SL was adsorbed by the galena surface through hydrogen bonding. In parallel, Na2SiO3 interacted with the mineral surface by generating PbSiO3. The addition of inhibitors increased the oxidation rate of the galena surface, thereby reducing the adsorption of collectors. Density functional theory simulations shown that Na2SiO3 reduced the bonding energy between the galena surfaces and Na2SiO3, and improved the stability of adsorption.& nbsp;

    Influence of the Alkali-promoted phase transformation in monazite for selective recovery of rare-oxides using deep eutectic solvents

    Sanchez-Segado, SergioStodd, ShannonChipakwe, VitalisLoye, Edward...
    11页
    查看更多>>摘要:The physico-chemical changes occurring during the high-temperature phase transformation of monazite in the presence of Na2CO3 at 1000 C for 2 h duration at monazite: Na2CO3 ratios between 1.0 and 5.0, were investigated. The formation of sodium lanthanide phosphates was prevalent above a monazite:alkali ratio of 2, however, below this ratio, the dephosphorization of monazite as Na3PO4 and Ce(1-x)Ln(x)O(2-x/2) solid solutions occur offering unique selectivity for rare-earth oxide separation from the mineral matrix. Cyclic voltammetry of pure CeO2, La2O3, Nd(2)O3, and PrO2/Pr2O3 was carried out in the deep eutectic solvent Ethaline (1:2 mixture of choline chloride and ethylene glycol) proving the electrochemical activity of these oxides. Electrodissolution of pure oxides and water-leached monazite after high-temperature reaction with a ratio of 1:1 was carried out in a 0.1 mol/L glucose solution in Ethaline showing a preferential solubility of 23.85% for pure Nd2O3. In contrast, pure oxides of CeO2, La2O3 and PrO2/Pr2O3 were found to be insoluble. We also observed that electrodissolution of the water leached monazite was not possible because of the inert behaviour of Ce(1-x)Ln(x)O(2-x/2) solid solutions. Avoiding cerium oxidation during the high-temperature process will lead to a method for further selectivity for rare-earth oxide processing using staged electro-chemical winning of oxides.

    Optimization of response surface methodology (RSM) for defluorination of spent carbon cathode (SCC) in fire-roasting aluminum electrolysis

    Zhu, ZhiXu, LeiHan, ZhaohuiLiu, Jianhua...
    8页
    查看更多>>摘要:Spent carbon cathode (SCC) is a typical toxic and hazardous solid waste generated in aluminum electrolysis. The harmless treatment of SCC is extremely important for the aluminum electrolysis industry. Herein, the response surface methodology was used to investigate the best process for removing fluoride from the SCC of aluminum electrolysis using the roasting method. A Box-Behnken design (BBD) was used to investigate the effects of three independent variables, namely, particle size, roasting temperature, and treatment time, on the fluorine removal rate of the SCC. Seventeen groups of experiments were conducted according to these three factors. Statistical analysis system software and a second-order polynomial model were used to analyze the data and predict the response. The results showed that the particle size, roasting temperature, and treatment time significantly influenced fluoride removal in the SCC. Under optimum process conditions, the system predicted a fluoride removal rate of 87% for the SCC. Validation experiments were conducted on the fluoride removal rate of the SCC under optimum process conditions. The results showed that the actual value reached 88%. The X-ray diffraction analysis before and after calcination showed that a small amount of SiO2 was converted into SiC through a carbon thermal reduction reaction after calcination. This paper provides a theoretical basis for the best process of roasting SCC to remove fluoride. It also has a certain guiding significance for other solid waste treatments.

    Synergistic effects between fatty acids and non-ionic reagents for the selective flotation of scheelite from a complex tungsten skarn ore

    Foucaud, Y.Collet, A.Filippova, I. V.Badawi, M....
    16页
    查看更多>>摘要:Tungsten skarns today represent >40% of the global tungsten reserves although their processing is usually difficult due to the fine textures, low grade, and complex mineralogical association. Notably, the selective flotation of scheelite from gangue calcium minerals, particularly fluorite, using fatty acids still remains an industrial and scientific challenge. In the present work, we investigated the influence of the pH, of the chain length and unsaturation degree, of mixing fatty acids with different structures, and of mixing fatty acids with non-ionic reagents on the flotation selectivity towards scheelite. Four different fatty acids were tested in micro-flotation on scheelite and fluorite, at an optimal pH of 9. We demonstrated that the short-length chain fatty acids do not afford a good floatability of scheelite while sodium oleate always exhibits a very good floatability of fluorite. Meanwhile, linoleate and stearate present more equilibrated properties. When fatty acids are mixed, particularly saturated and unsaturated fatty acids, the micro-flotation selectivity towards scheelite increases, which is, however, always in favour of fluorite in the whole studied range. However, the introduction of saturated fatty acids in non-commercial unsaturated-fatty-acid-based mixtures did not increase significantly the selectivity in flotation tests conducted on the Tabuaco complex tungsten skarn ore. Though, the use of tall oil fatty acids comprising saturated fatty acids provided a better selectivity between scheelite and fluorite compared to the classical formulations, although it was not enough to attain a satisfactory selectivity between scheelite and fluorite. Finally, the introduction of isotridecanol, a fatty alcohol, in commercial formulations afforded a significant increase in the flotation selectivity in favour of scheelite, which allowed attaining an unprecedented WO3 grade of 45.2% with 56.5% WO3 recovery in the flotation cleaning concentrate.

    The activation mechanism of metal ions on spodumene flotation from the perspective of in situ ATR-FTIR and ToF-SIMS

    Meng, JinpingXu, LonghuaWang, DonghuiXue, Kai...
    10页
    查看更多>>摘要:The existence of metal ions is inevitable in the spodumene ore beneficiation and the study of their interaction mechanism with spodumene is of great significance for the spodumene flotation. In this work, the effect of Fe3+, Mg2+, and Ca2+ on the flotation behavior of spodumene with NaOL was investigated through micro-flotation experiments. The flotation results showed that Fe3+, Mg2+, and Ca2+ exhibited strong activation ability at pH 6.5, 10.9, and 12.1, respectively, and the activation ability of Mg2+ and Ca(2+& nbsp;)toward spodumene was superior compared to that of Fe3+. The activation mechanism of metal ions was explored by the Visual MINTEQ model, in situ attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR), X-ray photoelectron spectroscopy (XPS), and time-of-flight secondary ion mass spectrometry (ToF-SIMS). The results of species distribution calculated by the Visual MINTEQ model and in situ ATR-FTIR demonstrated that NaOL adsorbed more strongly onto spodumene in the presence of Mg(2+& nbsp;)and Ca2+ compared with that of Fe3+, resulting in better activation of Mg(2+)and Ca2+. In addition, XPS and ToF-SIMS analyses revealed that the activation of spodumene by metal ions works in two ways. It not only provides more active sites for the adsorption of NaOL, but also interacts with NaOL to form the colloidal complexes and then adsorbed on the spodumene surface.

    Depression effect of acid surface pretreatment on the flotation behaviors of four classified titanaugites

    Du, YushengMeng, QingyouYuan, ZhitaoLiu, Zhe...
    9页
    查看更多>>摘要:The effect of acid surface pretreatment on the flotation behaviors of four classified titanaugites was investigated with NaOL collector. The floatability of four titanaugites increased with the increase of NaOL concentration, and their range of the highest recoveries from 15% to 80%. After acid surface pretreatment, their flotation recoveries were all reduced to around zero. The acid surface pretreatment decreased the NaOL adsorption and surface hydrophobicity of four titanaugites. The results of XPS and AFM analyses indicated that when treated with acid surface pretreatment, the surface morphologies of four titanaugites appeared the irregular fluid and scour shapes, and the Fe, Ca, and Mg active sites for NaOL adsorption were undetected. Thus, NaOL collector was difficult to adsorb onto new generated surfaces of these four titanaugites, lowering their floatability. The acid surface pretreatment could eliminate the effect of the diversity of titanaugites in the flotation of ilmenite ore.

    Iron(III) removal and rare earth element recovery from a synthetic wet phosphoric acid solution using solvent extraction

    Pavon, SandraHaneklaus, NilsMeerbach, KimBertau, Martin...
    12页
    查看更多>>摘要:Phosphoric acid produced from phosphate rock is an intermediate product in mineral fertilizer production. Purification stages are commonly used to extract unwanted elements such as iron associated with the phosphate rock after the initial wet acid treatment. The current work presents a process that extracts iron(III) and recovers high-value rare earth elements (REEs) during phosphoric acid purification. A cross-flow solvent extraction process with four stages is used and a final raffinate with 684 mg/L P without losses during the process is obtained. Iron(III) removal (98.1 +/- 0.7%) was achieved after the first two stages using Cyanex 572 as extractant. The metal loaded was fully stripped using 2 mol/L HCl with a single-stage reaching a solution purity > 99.8%. 96.6 +/-& nbsp;1.2% REEs were subsequently recovered by Cyanex 923 in the next two solvent extraction stages. Water as a strip solution was used to re-extract these valuable metals from the organic phase. The purity of the aqueous solution was > 99.6%. The study presents a promising approach in which a single technique was utilized for phosphoric acid purification and valuable byproduct recovery that next needs to be tested under industrial conditions.

    Analysis of vertical roller mill performance with changes in material properties and operating conditions using DEM

    Liu, ChangChen, ZuobingZhang, WeiliMao, Ya...
    15页
    查看更多>>摘要:The vertical roller mill (VRM) is commonly used for secondary and tertiary crushing processes in numerous industries. In this study, the discrete element method (DEM) was employed to explore the crushing in an overflow VRM without air involved via the bonded-particle model (BPM). Particle crushing experiments on a laboratory-scale VRM were compared with simulated results and good agreement was obtained indicating the accuracy of the numerical model. Then, effects of the material properties and the operating conditions on the overflow VRM performance were systematically investigated. It was found that trends in the particle size distribution of product and changes in throughput and crushing rate could be identified with alterations in material properties and the operating conditions. These two aspects are of great significance to the equipment performance. By increasing the rotation, the residence time decreases, which helps increase the throughput. However, this will lead to a higher proportion of coarse level particles in the finished products. The crushing behavior of materials is related to their physical size as well as sphericity. The research on the crushing characteristics of VRM is effective in optimizing the process and operation parameters of the crushing equipment.

    Selective separation of chalcopyrite from pyrite using an acetylacetone-based lime-free process

    Wu, SihuiWang, JianjunTao, LimingFan, Ruihua...
    16页
    查看更多>>摘要:In the flotation separation of chalcopyrite and pyrite, the commonly used high-lime process often causes problems such as losses of precious metals, blockage in pipelines and environmental pollution. In this study, acetylacetone (AA) was used as a novel collector to separate chalcopyrite from pyrite without adding limes. The flotation results indicate that AA can selectively separate chalcopyrite from pyrite without depressants at pH 9.0. Flotation kinetics and entrainment calculations show that compared with potassium ethyl xanthate (KEX), AA reduces pyrite entrainment and produces the concentrate with a higher Cu grade and a higher separation efficiency. Solution chemistry calculations show that enolate (AAE-) and ketone (AAK) are the dominant species of AA at pH 9.0. Contact angle measurements, zeta potential measurements and Fourier transform infrared (FTIR) analysis indicate that the dominant species of AA chemically adsorb onto chalcopyrite surfaces at pH 9.0 while the adsorption on pyrite is minimal. Density functional theory (DFT) analysis reveals that the Fe atoms on chalcopyrite are the active sites interacting with AA to form six-membered ring complexes. The selective adsorption of AA relies on the spatial distribution and reactivity of Fe atoms on the commonly exposed cleavage surfaces of chalcopyrite and pyrite. After surface relaxation, a layer of Fe atoms appears on the outermost layer of chalcopyrite (112) surface, which is beneficial for the adsorption of AA species while a layer of S atoms for pyrite (100) surface. The Fe (III) on chalcopyrite (112) surface has a higher reactivity than the Fe (II) on pyrite (100) surface, leading to a higher adsorption energy of AA species on the chalcopyrite. Therefore, this acetylacetonebased lime-free process has a great potential for industrial application in the separation of chalcopyrite from pyrite.