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品川技報
品川百炼瓦株式会社技术研究所
品川技報

品川百炼瓦株式会社技术研究所

0288-5395

品川技報/Journal 品川技報
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收录年代

    持続可能な社会の実現に向けての耐火物メーカーとユーザーの連携

    小形昌徳
    3页
    查看更多>>摘要:現在,当社を含めた耐火物業界だけでなく,産業界が大きな転換期を迎えています。それはSDGs(Sustainable Development Goals)という地球規模での持続可能な社会の実現を目指した取り組みが,環境対策や企業責任としての意義に留まらず,企業の成長戦略に欠かせないものとなったためです。そのなかで耐火物業界は,温室効果ガスであるCO2の排出量が多い素材産業と直接的に関わっており,気候危機を回避するカーボンニュートラルの実現に向けて積極的に取り組むことが求められています。

    Collaborative Initiatives with Customers to Achieve Sustainable Society

    Masanori Ogata
    3页
    查看更多>>摘要:We are at a tipping point: The entire industry is facing a major turning point. Taking actions for SDGs (Sustainable Development Goals), global goals designed to be a blueprint to achieve a better and more sustainable future for all, are now indispensable not just as environmental measures and corporate social responsibilities but for corporate growth strategy itself. The refractory industry is directly interacted with the primary material industry, which is responsible for large amount of greenhouse gas emissions, and it is our mission to be proactive in achieving carbon neutrality to avoid the climate crisis.

    The 50 Year History of Mold Powder at Shinagawa Refractories ~ Something New ~

    Junya Ito
    20页
    查看更多>>摘要:Last year, Shinagawa Refractories Co., Ltd. celebrated its 50th anniversary as a supplier of technically advanced mold powder for the continuous casting of steel. Since its beginning in 1971, Shinagawa has conducted extensive development of this technology to become a technological leader. By providing a broad range of unique, high-quality products, Shinagawa has contributed significantly to improvements in continuous casting operations, helping to increase productivity and offer improved steel quality. At present, our products are widely used in many steel works around the world. This report will give a summary of the technological improvements made in Shinagawa's mold powders along with the technology trends in continuous casting over the last 50 years, and the products that have resulted.

    品川モールドパウダー50年の歩み~Something New

    伊藤純哉
    20页
    查看更多>>摘要:当社は1971年から鋼の連続鋳造用モールドパウダーの開発に取り組み,2021年に50周年の節目の年を迎えた。その間,連続鋳造技術の発展と共に,モールドパウダーの技術も発展し,当社は独自性のある高品質な製品を数多く市場に提供してきた。現在では日本国内,国外の多くの製叙所で好評に使用して頂いている。本報では当社のモールドパウダーの50年の歩みと開発してきた製品について,その背景にあたる連続鋳造設備の技術変遷を交えながら紹介する。

    電炉溶鋼鍋用「鋼浴部ゼロカーボン·ライニング」のご紹介

    石原英治西村雅史
    19页
    查看更多>>摘要:2050年までのカーボンニュートラルを目指し,鉄鋼産業ではCO2排出量の低い電炉比率の増大が予想される。それにより,電炉で生産する鉄鋼製品が高級化溶鋼鍋での二次精錬が強化されると思われる。強い二次精錬を行う溶鋼鍋は耐火物の損耗が激しいため,鋼浴部にはA1203-MgO-Cれんがが用いられる場合が多い。これに対して高耐食性のAl2O3-MgO質耐火物を適用する「鋼浴部ゼロカーボン·ライニング」を推奨した。耐火物材質は不焼成Al2O3-MgO質れんが“ALTIMA”,Al2O3-MgO質流し込み材,およびAl2O3-MgO質流し込み材のプレキャストブロックで,使用環境に応じて適切に組み合わせて使用することができる。熱伝導率の低い鋼浴部ゼロカーボン·ライニングの適用により,放熱による熱損失の抑制とそれによるCO2排出の削減,耐火物からのカーボンピックアップの防止が可能となる。さらに流し込み施工を行う場合,継ぎ足し補修による原単位低減や産廃量の削減が期待できる。このような特徴を持つ鋼浴部ゼロカーボン·ライニングは,すでにいくつかの溶鋼鍋に通用されている。

    Introduction to Carbon Free Refractory Lining for Ladle Steel Bath in EAF Steel Mill

    Eiji IshiharaMasafumi Nishimura
    19页
    查看更多>>摘要:It is prospected that, in accordance with the progress of environmental and ecological activities connected with achieving carbon neutralization by 2050, the ratio of steel production by electric arc furnace (EAF), which is characterized by a smaller amount of CO2 emission, will increase in the steel industry. Consequentially, production of high-grade steel products would increase in EAF steel mill, resulting in intensification of secondary refining treatments in the teeming ladle to guarantee steel qualities. Since teeming ladle refractories are severely damaged by intensive secondary refining, Al_2O_3-MgO-C brick is usually applied. As an alternative teeming ladle refractory, Al_2O_3-MgO refractory with superior corrosion resistance are introduced in this article as carbon free refractory for steel bath in teeming ladle in which intensive secondary refining is conducted. In practice, according to teeming ladle operational conditions, ALTIMA unburnt Al_2O_3-MgO brick, Al_2O_3-MgO castable refractories and precast block fabricated with Al_2O_3-MgO monolithic refractory can be used in combination. By applying carbon free refractories with low thermal conductivity for the steel bath in the teeming ladle, suppression of heat radiation from the teeming ladle steel shell results in the reduction of CO2 gas emission in EAF operation is expected along with prevention of molten steel contamination by the C component contained in refractories. In the case where a teeming ladle is relined with castable refractories, reduction of teeming ladle refractory unit consumption is expected by adopting partial additional repair work along with reduction of waste disposal. Because of such advantageous characteristics, carbon free refractories are practically applied for teeming ladle in several steel mills.

    強度に着目した新しい低熱伝導率耐火物とその適用

    浅川幸治鈴木悠人飯田正和
    14页
    查看更多>>摘要:低熱伝導率耐火物を用い高温設備の炉体からの熱放散を低下させることは,消費されるエネルギーの低減とCO2の排出削減に繋がるため,今後益々注目されると予想する。一方,一般的に低熱伝導率材質は強度が低く用途が限られるため,従来品より強度の高い材質が必要になる。内張りにも使用可能な高強度断熱キャスタブル,新規開発したファイバーキャスタブル,裏張りに使用しても塑性変形しにくい断熱ボード等は,低熱伝導性を維持しながら強度の向上を図った材質で,今後幅広い分野で活用されることを期待している。

    Novel Low Thermal Conductivity Refractories with Improved Mechanical Strength and Their Application

    Koji AsakawaYuto SuzukiMasakazu Iida
    14页
    查看更多>>摘要:It is anticipated that minimizing heat radiation from high temperature furnace bodies by utilizing refractory materials with low thermal conductivity, namely, heat insulation refractories will become more and more important because it effectively reduces consumed energy and CO2 gas emissions. Since, due to its poor physical strength, application of low thermal conductivity refractory materials is limited, the mechanical strength of such refractory materials needs to be improved for broader application. In this article, heat insulation castable refractory applicable for furnace or vessel relining, newly developed fiber blended castable refractories and heat insulation board with ultra-low thermal conductivity and smaller plastic deformation even in application use as back relining are introduced one by one. They are categorized as thermal insulation refractories with improved mechanical strength. Application of these materials in various fields is expectable.

    Various Technologies to Suppress Alumina Clogging for Submerged Entry Nozzle

    Hiroyasu NiitsumaTakayuki Matsunaga
    13页
    查看更多>>摘要:One of the major issues with submerged entry nozzles (SEN) used in the continuous casting process is alumina clogging. Alumina clogging occurs through a complex process in which several chemical reactions and physical interactions take place simultaneously. In order to prevent alumina clogging, suitable SEN application in terms of material chemistry as well as geometric design is essential. In this article, features of our four material types and two shape designs, which suppress clogging suppression, and their application results are described.

    浸漬ノズルへのアルミナ付着抑制技術

    新妻宏泰校長隆行
    13页
    查看更多>>摘要:鋼の連続鋳造に用いられる浸漬ノズルの課題のひとつに,アルミナ付着が挙げられる。アルミナ付着のメカニズムは化学軋物理的要因が複合的に関与したプロセスである。本報では,浸漬ノズルへのアルミナ付着抑制に効果がある4種類の材料系および2種類の構造の特徴についてそれぞれ紹介し,それらの実機適用結果について報告する。