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Materials letters
Elsevier Science
Materials letters

Elsevier Science

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0167-577X

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    Preparation of high-porosity biomass-based carbon electrodes by selective laser sintering

    Guo, ShuaiLi, JianZhang, LiangLi, Yicong...
    1-4页
    查看更多>>摘要:Selective-laser-sintering (SLS) three-dimensional (3D) printing technology was used to fabricate highly porous biomass-based carbon electrodes, which were prepared using pine wood powder mixed with phenolic resin as the SLS printing material. The pinewood powder content in the mixture was varied from 30 to 50 wt% to find the correlation between pinewood content and electrical conductivity and mechanical properties. The 3D-printed precursors were carbonized in a tubular sintering furnace to finally obtain SLS biomass porous carbon electrodes. The physical properties, microstructure, pore distribution, and electrical conductivity of the printed porous carbon electrodes were investigated by scanning electron microscopy, X-ray diffraction, and electrical conductivity tests. The results indicate that highly customized carbon electrodes with high porosity can be fabricated using pine composites in combination with the SLS 3D printing process.

    Development of novel welding techniques for dissimilar joining of 12 mm thick plates of AISI347H and IN625 for CSP power plants

    Nandhakumar S.Gokul kumar K.
    1-4页
    查看更多>>摘要:© 2022 Elsevier B.V.AISI347H and IN625 alloys are commonly used in for applications requiring higher strength at higher operating temperatures. However, the dissimilar joining of these materials is mostly used in fabrication of CSP energy storage tanks. While joining dissimilar metals, there are several practical challenges. The major concern regarding joining dissimilar materials is the selection of suitable welding techniques. Additionally, welding of thick sections requires more passes, which results in a higher heat-input, it will adversely affect the metallurgical and mechanical properties of the weldments. As a result, pulsed welding is a viable option for reducing overall heat input. In the present study-two different pulsed current welding techniques namely, DP-MIG and SP-MIG welding were tried out successfully. It was observed that DP-MIG showed 27 % reduction in the heat-input when compared to SP-MIG. Similarly, when DP-MIG was compared to SP-MIG, the residual stress was decreased by 75 MPa. In the fusion zone (FZ) micro segregation of alloying elements are lower to avoid secondary phase formation in DP-MIG technique. DP-MIG has better tensile strength and hardness than SP-MIG due to finer grain formation. The overall studies shows that DP-MIG shows better mechanical properties compared to conventional arc welding techniques.

    Microstructure refinement and mechanical properties enhancement of wire and arc additively manufactured 6061 aluminum alloy using friction stir processing post-treatment

    He, PengBai, XingwangZhang, Haiou
    1-4页
    查看更多>>摘要:Microstructure refinement and mechanical properties enhancement were achieved by utilizing friction stir processing (FSP) as post-treatment to 6061 aluminum alloy fabricated by wire and arc additive manufacturing (WAAM). FSP led to a significant microstructure refinement and porosity reduction. The average grain size decreased from approximately 128 mu m to about 5 mu m. Because of the refined microstructure and the reduced porosity, the average microhardness, yield strength, and ultimate tensile strength increased by 31.5 %, 23.3 % and 6.0 %, respectively. The elongation difference between the horizontal and vertical direction was reduced from 4.5 % to 1.4 %. The properties anisotropy caused by delamination was weakened by the FSP. This work provides a valid option for the quality assurance of the WAAM process of aluminum alloys.

    Alkaline earth – rare earth sintering additives for SiC: Reactivity and effectiveness

    Colkesen P.Kaplan G.Yoon D.-H.
    1-4页
    查看更多>>摘要:© 2022 Elsevier B.V.Alkaline earth (AE) nitrates were examined as silicon carbide (SiC) sintering additives for nuclear applications because AE elements are safer than conventional Al-based additives under neutron irradiation. The AE nitrates transformed to oxides during sintering without decomposing SiC, as predicted by thermodynamic simulations. Although a eutectic liquid was formed by the reaction between AE oxides and SiO2, pure AE systems were ineffective, exhibiting the highest density of 77 %. On the other hand, a novel AE-rare earth (RE) system increased the density of SiC to ≥ 95 %, and thus could replace the Al-based additives.

    Investigation of cobalt alloy L605 as an effective oxygen evolution reaction catalyst

    Moore, CraigChidambaram, Dev
    1-4页
    查看更多>>摘要:Identifying stable materials with facile kinetics for the oxygen evolution reaction is an important step in decreasing the cost associated with the production of hydrogen from water. In this study, a previously unex-plored alloy, alloy L605, was evaluated for its ability to catalyze the oxygen evolution reaction and results were compared to nickel 200 and pure cobalt. Alloy L605 required an overpotential of 420 mV to achieve a current density of 10 mA/cm2. The overpotential was found to be lower than that required for nickel 200 and cobalt. Also, the surface composition of the alloy was analyzed to obtain insight into the catalytic surface.

    In vitro and in vivo evaluation of hierarchical porous structure for osteogenic differentiation promotion

    Wang, LanLiu, WanzhenBai, TianZhou, Wenhao...
    1-5页
    查看更多>>摘要:The hierarchical micro-nano porous structure in this study was prepared on the surface of Ti-3Zr-2Sn-3Mo-25Nb (TLM) titanium alloy by electrochemical dealloying process, in which the size of the micro-grooves was 2.42 0.83 mu m in length and 0.58 +/- 0.12 mu m in width, and the size of the nanopores was 14.6 +/- 0.57 nm. The hier-archical porous structure was detected to significantly reduce the surface roughness and enhance wettability, which is beneficial for the adhesion and spreading of cells. Notably, the hierarchical porous structure remarkably up-regulated osteogenic differentiation and inhibited adipogenic differentiation. The relevant mechanism can explained as micro-scale grooves induced cell morphology and then guided differentiation behavior. In addition, the hierarchical porous structure also increased the contact area between the bone and the implant, and induced more new bone formation.

    Phase change microcapsules with graphene nanoplates embedded polyurea shell for enhanced thermal conductivity

    Chen, YunboYang, GuoweiChen, LuyingWang, Bijia...
    1-4页
    查看更多>>摘要:Microencapsulated phase change materials with graphene nanoplates (GNPs) embedded polyurea shell and n-docosane (C-22) as core material were fabricated via Pickering emulsion polymerization. GNPs was used in combination with regenerated nanochitin as Pickering emulsifiers for enhanced stability due to mutual hydrophobic and electrostatic interactions. The microcapsules with 10 wt% GNPs (GNPs10/PU@C-22) exhibited melting enthalpy as high as 185.5 J/g and thermal conductivity as high as 0.65 W/m.K. GNPs10/PU@C-22 was also used to prepare composite films that showed great potential in thermal management of mobile phone devices.

    A low-cost and high-performance casted titanium matrix composite with Cr3C2 additions

    Zhang, JiachenYang, ZhongYang, XigangJia, Xuming...
    1-4页
    查看更多>>摘要:A low-cost, high performance TiC reinforced titanium matrix composite was successfully fabricated using an in situ reaction casting method. The results showed that the morphology and distribution of TiC in the micro-structure were the more important factors affecting the properties of composites. And due to the second phase strengthening of the TiC and the Cr element solid solution strengthening for titanium matrix, it provides exceptionally high strength and toughness (1034.5 MPa ultimate tensile strength and 9.0 % elongation) for ti-tanium structural components and increases extremely high hardness (50.4HRC) for titanium wear-resistant components. This study provides additional options for the application of low-cost titanium components.

    Lattice structures in ‘pore shape-stiffness’ framework: A ‘porosity-moment of inertia’ based interpretation

    Chauhan A.Bhatt A.D.
    1-4页
    查看更多>>摘要:© 2022 Elsevier B.V.Existing mathematical models (scaling laws) that correlate the stiffness of lattices with their porosity and the shape of pores only suggest the monotonic decrease of stiffness with increase in porosity levels for the given shape of a pore. Such mathematical models are of limited use in analyzing the effect of change in shape of the pore(s) on the stiffness of lattice at constant porosity levels. To address the highlighted research gap, this work utilizes the archaic concept of classical mechanics (moment of inertia) to propose a normalized parametric tensor for the unifiedquantification of the shape of the pore(s) in lattices. Micromechanics-based results successfully demonstrate the application of the suggested framework to improve the understanding, interpretation, and predictability of the effect of change in the shape of the pore(s) on the stiffness of lattice structures.

    Comparison of phase structure and optoelectrical properties of Mg19.2Co19.2Ni19.2Cu19.2Zn19.2Ti96O288 and Mg28Co17Ni19Cu16Zn16Ti96O288 high entropy oxides

    Yu, YueLiu, ShiminJiang, WeiweiWang, Hualin...
    1-3页
    查看更多>>摘要:High entropy oxides (HEOs) are an emerging material and widely investigated due to their unique high entropy effect. Since the first report on rocksalt structure HEOs in 2015, a variety of HEOs have been synthesized suc-cessively. Previously, we found Mg28Co17Ni19Cu16Zn16O96 possessed higher single-phase formation ability and better thermal stability than Mg19.2Co19.2Ni19.2Cu19.2Zn19.2O96. However, there are relatively few studies devoted to the effect of elemental composition of Mg-Co-Ni-Cu-Zn on the phase structure of Mg-Co-Ni-Cu-Zn-metal-O. In this work, we designed, synthesized and compared the phase structure combined with optoelec-trical properties of Mg19.2Co19.2Ni19.2Cu19.2Zn19.2Ti96O288 and Mg28Co17Ni19Cu16Zn16Ti96O288. Results indicate that the composition of Mg28Co17Ni19Cu16Zn16O96 which is more stable than Mg19.2Co19.2Ni19.2Cu19.2Zn19.2O96 in rocksalt structure HEOs can make Mg28Co17Ni19Cu16Zn16Ti96O288 more stable than Mg19.2Co19.2Ni19.2-Cu19.2Zn19.2Ti96O288 in ilmenite structure HEOs. Notably, the attenuation of sluggish diffusion effect of Mg28Co17Ni19Cu16Zn16Ti96O288 may effectively improve the electrical conductivity by composition and phase stability optimization.