查看更多>>摘要：Diamond tools have been widely used in national defense military,automobile manufacturing,resource exploitation and other fields.Laser brazing diamond technology is often applied to the preparation of diamond tools.However,the formation and expansion of cracks in the process of laser brazing diamond seriously affect the mechanical properties of diamond tools.In order to solve the crack problem of laser brazing diamond,many scholars are committed to the research on improving the solder,optimizing the laser process parameters,improving the laser brazing equipment,optimizing the design of joint form,and developing ultrasonic-assisted laser brazing technology,etc.These studies have achieved certain results.Aiming at the research status of laser brazing diamond crack problem,the crack characteristics of brazing diamond are firstly introduced,and the formation reasons of laser brazing diamond crack are elaborated.Then,the elemental characteristics of brazing filler metals used in brazing diamond are introduced.The influences of Ni-Cr and Ag-Cu-Ti alloy solder and laser process parameters on the crack problem are viewed.Finally,the solutions to the crack problem by scholars at home and abroad in recent years are summarized,and the future research directions to solve crack problem are prospected.
查看更多>>摘要：Brazing,an important welding and joining technology,can achieve precision joining of materials in advanced manufacturing.And the first principle calculation is a new material simulation method in high-throughput computing.It can calculate the interfacial structure,band structure,electronic structure,and other properties between dissimilar materials,predicting various properties.It plays an important role in assisting practical research and guiding experimental designs by predicting material properties.It can largely improve the quality of welded components and joining efficiency.The relevant theoretical foundation is reviewed,including the first principle and density functional theory.Exchange-correlation functional and pseudopotential plane wave approach was also introduced.Then,the latest research progress of the first principle in brazing was also summarized.The application of first principle calculation mainly includes formation energy,adsorption energy,surface energy,adhesion work,interfacial energy,interfacial contact angle,charge density differences,density of states,and mulliken population.The energy,mechanical,and electronic properties were discussed.Finally,the limitations and shortcomings of the research in the first principle calculation of brazed interface were pointed out.Future developmental directions were presented to provide reference and theoretical basis for realizing high-throughput calculations of brazed joint interfaces.
查看更多>>摘要：Composite filler metal refers to the traditional filler metal by adding a certain proportion of various forms of superalloy,carbon fiber and ceramic particles as reinforcement phase.Due to the addition of the reinforcement phase,the filler metal can have a suitable thermal expansion coefficient,which can effectively reduce the residual stress at the brazing joint caused by the different thermal expansion coefficients of the base metal and improve the comprehensive performance of the brazing joint.In recent years,with the progress of science and technology,the research on nanomaterials has been deepening,and nanomaterials are widely used in the modification of composite filler metals because of their special surface effect,small size effect,quantum size effect and macroscopic quantum tunneling effect.The modification performance of different composite solders by nanoparticles in recent years is reviewed,the advantages and disadvantages of nano-reinforced composite solders are analyzed,and the future research direction of composite solders is prospected.
查看更多>>摘要：Ni-based coating,a kind of surface material,is characterized by high hardness,outstanding wear resistance,and excellent corrosion resistance.Ni-based coatings doped with hard phases can improve the coating quality.This is an important topic in related fields.Compared with traditional Ni-based coatings,Ni-based coatings doped with a hard phase have stronger competitive advantages.Among these,Ni-based diamond composite coatings have superior performance.Hence,it has become a kind of excellent functional coating.We outline the current state of research on Ni-based diamond composite coatings.Advances in seven preparation processes for Ni-based diamond composite coatings were discussed.These processes mainly include brazing,electrodeposition,sintering,laser cladding,plasma spraying,supersonic laser deposition,and vacuum cladding.The latest studies on the interfacial behavior,microstructure,and bond strength of these composite coatings are also summarized.The deficiencies for present Ni-based diamond composite coatings are pointed out.Meanwhile,the developmental directions of related fields are envisioned.That could provide theoretical guidance and reference information for research and technological development in the near future.
查看更多>>摘要：The vacuum diffusion bonding method was used to introduce Al foil as the middle layer,and 6061 aluminium alloy was vacuum diffusion bonding together.The typical microstructure characteristics and mechanical properties of 6061/Al/6061 welded joints were studied in detail,the effects of process parameters and Al intermediate layer on the microstructure and mechanical properties were revealed,and the diffusion bonding mechanism of 6061/Al/6061 welded joints was described.Al foil middle layer welded joint had the best performance at the temperature of 540℃,the holding time of 120 min,and the welding pressure of 4 MPa.The bonding ratio is 95.91%,the shear strength is 79 MPa,and the deformation rate is 8.05%,and the introduction of Al intermediate layer improves the element distribution and microstructure,so that the bonding ratio of the welded joint is increased by 10.86%,the shear strength is increased by 5.55 MPa,and the deformation rate is reduced by 1.58%.The fracture morphology has typical ductile fracture characteristics.
查看更多>>摘要：Press hardened steel(PHS)plays a key role in the manufacture of anti-collision structural components.The formation of δ-ferrite is a suffering issue for the laser welding of Al-Si coated PHS.Oscillating laser was used to weld Al-Si coated 1.5 GPa PHS and novel 2 GPa PHS,and the effect of laser offset on the microstructure and properties of the dissimilar welded joints was studied.The results showed that a perfect weld profile was achieved by laser offset welding(LOW),without any welding defects.The δ-ferrite formed in as-received welds of laser alignment welding(LAW)with high Al content(up to 2.9 wt.%),but it disappeared with the laser offset to 2 GPa PHS,and the maximum Al content in the segregation zone reduced to 1.2 wt.%.After post-welding heat treatment,the δ-ferrite was coarsened and the α-ferrite formed in the secondary Al-rich area for the high Ac3 temperature,but the α-ferrite was few and fine in LOW welds.The hardness in the LAW welds was lower than that in the LOW welds,due to the presence of δ-ferrite,as well as less carbon content and Ti and V alloying elements.The tensile strength(1561 MPa)and elongation(5.4%)with LOW were higher than those with LAW(1490 MPa,3.1%),and the fracture occurred in the Al-Si coated PHS.It is indicated that adjusting the laser offset is effective to prevent the formation of δ-ferrite and is potential to avoid the formation of α-ferrite.It also provides a wide heat treatment temperature window for the dissimilar welds of 1.5 GPa PHS and novel 2 GPa PHS.
查看更多>>摘要：304 stainless steel(SS)/Q235 carbon steel(CS)bimetallic composite shafts were prepared by the cross wedge rolling(CWR).The bonding interface welding mechanism was investigated through CWR rolling experiments and finite element simulation,as well as element diffusion,microstructure analysis,and mechanical property tests.According to simulation studies,the bonding interface is primarily subjected to three-directional compressive stresses at the tool-workpiece contact zone.As compression ratio increases from 0.25 to 0.35,the interface of the stress penetration area increases,while the diameter and wall thickness of CS/SS bimetallic shaft decrease,and hence,thickness-to-diameter ratio remains unchanged,which is conducive to the coordinated deformation of inner and outer metals and the interface of welded joints.The microstructure analysis of the interface shows that there are no obvious defects and cracks in the attachment,and that the microstructure on CS side is dominated by ferrite and martensite phases.Caused by the decarburization effect,Q235 steel microstructure features coarse ferrite,accompanied by a carburized layer with a thickness of about 20 μm on SS side near the interface where grains are refined.As radial compression ratio increases,the diffusion distance of Cr,Ni,and other elements increases,the average thickness of the decarburized layer decreases,the interfacial bonding strength increases from 450 to 490 MPa,and metallurgical bonding at the interface is thus improved.The study demonstrates that it is feasible to use 304 SS and Q235 CS for cross wedge rolling composite shafts.
查看更多>>摘要：Creep rupture of the reduced activation ferritic/martensitic(RAFM)steel and 316L steel dissimilar joint by friction stir welding was investigated.The creep rupture time of the dissimilar joint was 1941 h at 600℃/100 MPa and 120 h at 650℃/100 MPa.The creep fracture occurred in heat affect zone(HAZ)of RAFM steel side where coarse Laves phase was detected.The formation and coarsening of the Laves phase particles in HAZ of RAFM steel side were the main reasons that caused the creep fracture of the dissimilar joint.The Laves phase particles nucleated adjacent to the large M23C6 particles at the grain boundaries where W element segregated and grew fast during creep exposure.The large Laves phase would deteriorate the pinning effect of M23C6 carbides and weaken the solid solution strengthening effect.Besides,the size of the Laves phase in HAZ of RAFM steel side was bigger than that in stir zone of RAFM steel side.These reasons explain the creep fracture in HAZ of RAFM steel side of dissimilar joint.
查看更多>>摘要：The effect of Zr on the microstructure and mechanical properties of 304 stainless steel joints brazed with Ag-Cu fillers was studied.The incorporation of Zr had little effect on the solid-liquid phase line of the fillers,and the melting temperature range of the fillers was narrowed,which enhanced their fluidity and wettability.The presence of Zr in the form of heterogeneous particles augmented the nucleation rate during solidification,transforming the intermittently distributed gray-black coarse dendrites into cellular crystals.This structural transformation led to fragmentation and refinement of the microstructure.The dissolution of Zr into Ag and Cu promoted the transformation of low-angle grain boundaries to high-angle grain boundaries(HAGBs),hindering crack propagation.Zr element in the brazing seam led to grain refinement and increased density of grain boundaries.The grain refinement could disperse the stress,and HAGBs could resist the dislocation movement,improving the joint strength.The results display that when Zr content was 0.75 wt.%,the maximum strength was 221.1 MPa.The fracture occurred primarily at the brazing seam,exhibiting a ductile fracture.
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