查看更多>>摘要：In the high-speed cold tandem rolling process of thin plate,chatter or slip instability gives rise to the deterioration of equipment and product quality.Macroscopic instability behavior is closely related to interfacial friction-lubrication con-dition which is generally characterized by the friction coefficient.However,with higher and higher speed requirements,the commonly used model of friction coefficient is no longer applicable and accurate.A novel approach is suggested to calculate the speed-dependent friction coefficient,in which the viscosity-pressure-temperature effects of the lubricant,surface roughness states of work rolls and rolled piece are comprehensively involved and the mixed film lubrication theory is applied.Subsequently,the influences of friction coefficient on the instability of slip and chatter are investigated for a five-stand cold tandem rolling mill.On one side,the critical friction coefficient for each stand is determined by calculating the corresponding slip factor;on the other hand,the friction coefficient varying with rolling speed is combined with the model of theoretical critical rolling speed presented under constant friction coefficient,so that the speed threshold is determined.Furthermore,the stable and unstable regions corresponding to the rear three stands are individually discussed,and the technical strategies are proposed to suppress both slip and chatter frequently occurring in the actual rolling process.
查看更多>>摘要：U-Net has achieved good performance with the small-scale datasets through skip connections to merge the features of the low-level layers and high-level layers and has been widely utilized in biomedical image segmentation as well as recent microstructure image segregation of the materials.Three representative visual attention mechanism modules,named as squeeze-and-excitation networks,convolutional block attention module,and extended calibration algorithm,were intro-duced into the traditional U-Net architecture to further improve the prediction accuracy.It is found that compared with the original U-Net architecture,the evaluation index of the improved U-Net architecture has been significantly improved for the microstructure segmentation of the steels with the ferrite/martensite composite microstructure and pearlite/ferrite composite microstructure and the complex martensite/austenite island/bainite microstructure,which demonstrates the advantages of the utilization of the visual attention mechanism in the microstructure segregation.The reasons for the accuracy improvement were discussed based on the feature maps analysis.
查看更多>>摘要：The oxygen content of metal powder is decisive for the recyclability of powder.The research on the effect of oxygen content on powder properties and material formability has practical significance for economical production with additive manufacturing while preventing the waste of resources.Here,we deliberately oxidized the powder by baking at high temperature to increase the oxygen content in the powder and gave the calculation method of the oxygen content in the powder oxidation film.The majority of oxygen element was found in the oxide particles in the powder and the oxide film on the powder surface,which did affect the flowability of the powder.It is worth noting that the increase in the oxygen content does not change the phase of H13 steel,but it can promote the molten pool flow and obtain a smoother surface.The increase in the oxygen content in the powder is not the decisive factor for the formability and defects of the printed samples.It is the combined effect of the powder deformation,the increase in the oxygen content,and the impurity pollution after repeated use,which leads to the limitation of repeated utilization of the powder.
查看更多>>摘要：Spring steel is an indispensable basic part manufacturing material in mechanical equipment,which is widely used in transportation tools such as automobiles,railways,construction machinery and other industries.The effects of rare earth(RE)on inclusions,microstructure,carbides and impact toughness of 50CrV spring steel were studied by means of optical microscope,scanning electron microscope,transmission electron microscope and impact tester.The results show that the addition of rare earth can modify the main MnS and Al2O3 inclusions in steel to form spherical or near-spherical rare earth inclusions,and the size of inclusions is significantly reduced.In the quenched structure,the size of martensite slab becomes smaller and the structure is refined.After tempering,the carbide changes from sheet to ellipse,which makes it easier for spring steel to form stress concentration cracks under stress.VC becomes finer and more dispersed,which leads to better pinning of grain boundaries and smaller grain sizes.The impact toughness of 50CrV-RE spring steel increased from 21 to 41 J by 95％due to the improvement of inclusions,microstructure and carbides by rare earth.It is possible to improve the strength and toughness of spring steel for the improvement of railway running speed and the development of vehicle lightweight in China.
查看更多>>摘要：PH13-8Mo stainless steel powder with high sphericity and well fluidity was prepared by the plasma rotating electrode process.The formed parts with ultra-high purity were manufactured by selective laser melting.The tensile and impact mechanical properties of the printed parts under three heat treatment regimes were compared to those without heat treatment.The microstructure,grain orientation and phase composition were characterized by electron-backscatter diffraction,X-ray diffraction and transmission electron microscopy.The characterization results reveal that the addition of heat treatment makes the grains enlarge,and after different heat treatments,the average grain size from 1.51 pm in the printed state increases to 2.78,3.09 and 2.06 pm,respectively.The formed parts are mainly composed of martensite and retained austenite.Moreover,the NiAl and M23C6 precipitates form,which are the major strengthening phases of PH13-8Mo stainless steel.The optimal heat treatment process is 925 ℃ x 1 h water cooling(WC)+0 ℃ x 2 h air cooling(AC)+540 ℃ × 4 h AC.Using this heat treatment process,PH13-8Mo formed parts have the optimal comprehensive mechanical properties:the tensile strength,yield strength and impact energy KU2 are 1492 MPa,1432 MPa and 63 J,respectively.The strengthening and toughening via heat treatment are mainly attributed to dislocation strengthening,the formation of NiAl and M23C6 precipitates and the change of volume fraction of the retained austenite.
查看更多>>摘要：A novel Ni-based superalloy GH4151,with a γ'volume fraction of about 55％and a service temperature capability up to 800 ℃,was investigated.Due to the different cooling conditions of various regions during the solidification of ingots,significant cooling rate variations may lead to the occurrence of hot cracking.Conventional scanning laser microscope was utilised to investigate the solidification process and phase precipitation behaviour of the GH4151 under wide range cooling rates.The characteristics of L → γ transformation were analysed,and the growth rates of γ at each stage were calculated.The segregation behaviour was predicted using the Scheil equation,and the predicted results match well with the experimental results.The sensitivity coefficient for hot cracking was modified,and cracking sensitivity coefficient values for the alloy under different cooling rates were computed,revealing that the alloy is most susceptible to hot cracking at 10 ℃/min cooling rate.Therefore,controlling the cooling rate can reduce the possibility of hot cracking in ingot.
查看更多>>摘要：TX-80 low-transformation-temperature(LTT)welding wire was used to replace the traditional ER 307Si welding wire to realize the connection of 22SiMn2TiB armor steel in manual overlay welding.The previously existing issues,such as welding cracks,large welding deformation,and severe welding residual stress,were solved to ensure good strength and ductility requirements.In particular,with the same welding conditions,TX-80 LTT wire eliminates welding cracks.It reduces the welding deformation no matter the base pretreatment of pre-setting angle or no pre-setting angle.By comparison,it was found that the microstructure at the TX-80 weld is mainly composed of martensite and a small amount of retained austenite.In contrast,the microstructure of the ER 307Si weld consists of a large amount of austenite and a small amount of skeleton-like ferrite.The variation trend of residual stress and microhardness from the weld to the base were investigated and compared with the mechanical properties of base materials.The TX-80 and the ER 307Si tensile samples elongation is 6.76％and 6.01％,while the ultimate tensile strengths are 877 and 667 MPa,respectively.The average impact toughness at room temperature of the ER 307Si weld is 143.9 J/cm2,much higher than that of the TX-80 weld,which is only 36.7 J/cm2.The relationship between impact and tensile properties with microstructure species and distribution was established.In addition,the fracture surface of the tensile and the impact samples was observed and analyzed.Deeper dimples,fewer pores,larger radiation zone,and shear lips of TX-80 samples indicate better tensile ductility and worse impact toughness than those of ER 307Si weld.
查看更多>>摘要：The development of alloys with high antioxidation performance is limited by the ambiguous details of the oxidation mechanism.Here,based on the structures of internal oxides detected by high-resolution transmission electron microscopy,a hybrid method combining first-principles calculation,climb image nudged elastic band method and quasi-harmonic Debye model has been implemented to explain the oxidation mechanism with an emphasis on the origin of delamination and cracking.The results showed that the delamination of oxides corresponds to the acceleration of diffusion of Cr element caused by lamellar structures.The reduction in the cracking occurrence at high temperature mainly results from the smaller bulk modulus of oxides.Furthermore,the stronger chemical bonds promoted by lamellar structures also correspond to the higher cracking resistance.
查看更多>>摘要：The failure cause of a tinned copper wire clamp in marine atmosphere was studied systematically by X-ray photoelectron spectroscopy,scanning electron microscopy with energy dispersive spectroscopy and electrochemical measurements.The main components of the green rust on the surface of the damaged wire clamp are SnO2,CuO,Cu2Cl(OH)3 and CuCO3(OH)2.Much of green rust distributes at the platform edge along the axial direction on the crimp connection,and severe corrosion and corrosion pits occur at the platform edge zone along the axial direction.The enriching Cl- at the marine atmosphere and the existing O2 in air collectively enhance the corrosion process of the tin coating and the copper matrix.Finite element model results show that the residual stress and strain of the tin coating are the largest at the platform edge along the axial direction on the crimp connection,and the corresponding electrode potential of the tin coating at this zone drops significantly.The above results indicate that the residual strain increases the driving force of the corrosion electrochemical reactions and accelerates the corrosion rate and the pit corrosion of the tin coating at this zone.
查看更多>>摘要：Corrosion failure accidents owing to flow erosion and pipeline corrosion frequently occur during transportation.The welding reinforcement height(WRH)can induce locally micro-turbulent flow field,which aggravates local corrosion of welded joints.A high wall shear stress(WSS)experimental setup was established to conduct the online electrochemical corrosion test.The influence of WRH sizes on local corrosion of welded joints was studied at different flow rates.The electrochemical signals of the local corrosion of X80 welded joints at different flow rates were monitored in real time using electrochemical impedance spectroscopy and wire beam microelectrode.In addition,the corrosion products composition and properties were analyzed.The results show that the micro-turbulent flow fields induced by the WRHs can enhance ion mass transfer near the welded joints.The corrosion products on the WRH surface also present different microscopic morphologies at different flow rates.In strong flow fields,the locally enhanced WSS can peel off the dense corrosion product partially,leading to the electrochemical distribution of large cathode and small anode,which accelerates the occurrence and development processes of the local corrosion of welded joints.The scientific guidelines for the corrosion protection of long-distance oil and gas pipelines can be potentially provided.
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