查看更多>>摘要：Regarding laminated structures,an electromechanically coupled Finite Element(FE)model based on Layerwise Third-Order Shear Deformation(LW-TOSD)theory is proposed for sta-tic and dynamic analysis.LW-TOSD ensures the continuity of in-plane displacements and trans-verse shear stresses.The current LW-TOSD can be applied to arbitrary multi-layer laminated structures with only seven Degrees of Freedom(DOFs)for each element node and eliminates the use of the shear correction factors.Moreover,a shear penalty stiffness matrix is constructed to sat-isfy artificial constraints to optimize the structural shear strain.A dynamic finite element model is obtained based on LW-TOSD using the Hamilton's principle.First,the accuracy of the current model is validated by comparing with literature and ABAQUS results.Then,this study carries out numerical investigations of piezolaminated structures for different width-to-thickness ratios,length-to-width ratios,penalty stiffness matrix,boundary conditions,electric fields and dynamics.
查看更多>>摘要：Health monitoring of electro-mechanical actuator(EMA)is critical to ensure the security of airplanes.It is difficult or even impossible to collect enough labeled failure or degradation data from actual EMA.The autoencoder based on reconstruction loss is a popular model that can carry out anomaly detection with only consideration of normal training data,while it fails to capture spatio-temporal information from multivariate time series signals of multiple monitoring sensors.To mine the spatio-temporal information from multivariate time series signals,this paper proposes an attention graph stacked autoencoder for EMA anomaly detection.Firstly,attention graph con-volution is introduced into autoencoder to convolve temporal information from neighbor features to current features based on different weight attentions.Secondly,stacked autoencoder is applied to mine spatial information from those new aggregated temporal features.Finally,based on the bench-mark reconstruction loss of normal training data,different health thresholds calculated by several statistic indicators can carry out anomaly detection for new testing data.In comparison with tra-ditional stacked autoencoder,the proposed model could obtain higher fault detection rate and lower false alarm rate in EMA anomaly detection experiment.
查看更多>>摘要：The machining surface integrity of aero-engine turbine disc slots has a significant impact on their fatigue life and service performance,and achieving efficiency and high-precision machining is still a great challenge.The high machining requirements of future aeroengine turbine disc slots will be difficult to satisfy using the broaching method.In addition,existing methods of slot machin-ing face difficulties in ensuring surface integrity.This study explored a cup shaped electroplated Cubic Boron Nitride(CBN)abrasive wheel for profile grinding the turbine disc slots of FGH96 powder metallurgy superalloy.The matrix structure of the cup shaped abrasive wheel was designed and verified.A profile grinding experiment was conducted for fir-tree slots on a five-axis machining center.The accuracy and the surface integrity were analyzed.Results show that the key dimension detection results of the slots were within the allowable tolerance range.Meanwhile,an average sur-face roughness Ra of 0.55 μm was achieved,the residual stress was compressive,the plastic defor-mation layer thickness was less than 5 μm,and the hardening layer thickness was less than 20 μm.The research findings provide a new approach to machining the slots of aviation engine turbine discs and guidance for the high-quality processing of complex components.
查看更多>>摘要：Shot peening is commonly employed for surface deformation strengthening of cylindrical surface part.Therefore,it is critical to understand the effects of shot peening on residual stress and surface topography.Compared to flat surface,cylindrical surface shot peening has two significant features:(ⅰ)the curvature of the cylindrical surface and the scattering of the shot stream cause dis-tributed impact velocities;(ⅱ)the rotation of the part results in a periodic variation of the impact velocity component.Therefore,it is a challenge to quickly and accurately predict the shot peening residual stress and surface topography of cylindrical surface.This paper developed a high-precision model which considers the more realistic shot peening process.Firstly,a kinematic analysis model was developed to simulate the relative movement of numerous shots and cylindrical surface.Then,the spatial distribution and time-varying impact information was calculated.Subsequently,the impact information was used for finite element modeling to predict residual stress and surface topography.The proposed kinematic analysis method was validated by comparison with the dis-crete element method.Meanwhile,9310 high strength steel rollers shot peening test verified the effectiveness of the model in predicting the residual stress and surface topography.In addition,the effects of air pressure and attack angle on the residual stress and surface topography were inves-tigated.This work could provide a functional package for efficient prediction of the surface integ-rity and guide industrial application in cylindrical surface shot peening.
查看更多>>摘要：Electrochemical trepanning(ECTr)is an effective electrochemical machining(ECM)technique that can be used to manufacture the integral components of aero-engine compressors.This study focused on the dynamic evolution of ECTr for production of inner blisks(bladed disks)with a special chamfer structure at blade tip.Due to the existence of chamfer,the ECTr process of inner blades is in a non-equilibrium state during the early stages,and the physical field changes in the machining gap are complex,making it difficult to predict the forming process.In this paper,a dynamic evolution model(DEM)of inner blade ECTr with a special chamfer at blade tip structure is proposed,and an ECTr multi-physical fields simulation study was carried out.The evolution of the chamfer at blade tip was analyzed and data related to chamfer were predicted based on the dependence of anode boundary properties with machining time and feed rate.In addition,the dis-tributions of current density,electrolyte flow rate,bubble volume fraction,temperature rise,and electrolyte conductivity in the machining area at different times were obtained by combining them with the multi-physical fields simulation results.Subsequently,a series of ECTr experiments were conducted,in which,as the feed rate increased,the surface quality and machining accuracy of the inner blades were improved.Compared with the simulation results,the error in machining accu-racy of the chamfer profile is controlled within±2％,and the machining accuracy of the blade full profile was controlled within±0.2 mm,indicating that the model proposed in this study was effec-tive in predicting the evolution of inner blades ECTr with chamfer structures at blade tip.
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