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摩擦(英文)
摩擦(英文)

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2223-7690

摩擦(英文)/Journal FrictionCSCDCSTPCD北大核心EISCI
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    Guest editorial:Special Issue on Artificial Intelligence and Emerging Computational Approaches for Tribology

    Zhinan ZHANGShuaihang PANBart RAEYMAEKERS
    1057-1059页

    AI for tribology:Present and future

    Nian YINPufan YANGSongkai LIUShuaihang PAN...
    1060-1097页
    查看更多>>摘要:With remarkable learning capabilities and swift operational speeds,artificial intelligence(AI)can assist researchers in swiftly extracting valuable patterns,trends,and associations from subjective information.Tribological behaviors are characterized by dependence on systems,evolution with time,and multidisciplinary coupling.The friction process involves a variety of phenomena,including mechanics,thermology,electricity,optics,magnetics,and so on.Hence,tribological information possesses the distinct characteristics of being multidisciplinary,multilevel,and multiscale,so that the application of AI in tribology is highly extensive.To delineate the scope,classification,and recent trends of AI implementation in tribology,this review embarks on exploration of the tribology research domain.It comprehensively outlines the utilization of AI in basic theory of tribology,intelligent tribology,component tribology,extreme tribology,bio-tribology,green tribology,and other fields.Finally,considering the emergence of"tribo-informatics"as a novel interdisciplinary field,which combines tribology with informatics,this review elucidates the future directions and research framework of"AI for tribology".In this paper,tribo-system information is divided into 5 categories:input information(I),system intrinsic information(S),output information(O),tribological state information(Ts),and derived state information(Ds).Then,a fusion method among 5 types of tribo-system information and different AI technologies(regression,classification,clustering,and dimension reduction)has been proposed,which enables tribo-informatics methods to solve common problems such as tribological behavior state monitoring,behavior prediction,and system optimization.The purpose of this review is to offer a systematic comprehension of tribo-informatics and to inspire new research ideas of tribo-informatics.Ultimately,it aspires to enhance the efficiency of problem-solving in tribology.

    Comparison-embedded evidence-CNN model for fuzzy assessment of wear severity using multi-dimensional surface images

    Tao SHAOShuo WANGQinghua WANGTonghai WU...
    1098-1118页
    查看更多>>摘要:Wear topography is a significant indicator of tribological behavior for the inspection of machine health conditions.An intelligent in-suit wear assessment method for random topography is here proposed.Three-dimension(3D)topography is employed to address the uncertainties in wear evaluation.Initially,3D topography reconstruction from a worn surface is accomplished with photometric stereo vision(PSV).Then,the wear features are identified by a contrastive learning-based extraction network(WSFE-Net)including the relative and temporal prior knowledge of wear mechanisms.Furthermore,the typical wear degrees including mild,moderate,and severe are evaluated by a wear severity assessment network(WSA-Net)for the probability and its associated uncertainty based on subjective logic.By integrating the evidence information from 2D and 3D-damage surfaces with Dempster-Shafer(D-S)evidence,the uncertainty of severity assessment results is further reduced.The proposed model could constrain the uncertainty below 0.066 in the wear degree evaluation of a continuous wear experiment,which reflects the high credibility of the evaluation result.

    Atomistic understanding of rough surface on the interfacial friction behavior during the chemical mechanical polishing process of diamond

    Song YUANXiaoguang GUOHao WANGRenke KANG...
    1119-1132页
    查看更多>>摘要:The roughness of the contact surface exerts a vital role in rubbing.It is still a significant challenge to understand the microscopic contact of the rough surface at the atomic level.Herein,the rough surface with a special root mean square(RMS)value is constructed by multivariate Weierstrass-Mandelbrot(W-M)function and the rubbing process during that the chemical mechanical polishing(CMP)process of diamond is mimicked utilizing the reactive force field molecular dynamics(ReaxFF MD)simulation.It is found that the contact area A/A0 is positively related with the load,and the friction force F depends on the number of interfacial bridge bonds.Increasing the surface roughness will increase the friction force and friction coefficient.The model with low roughness and high lubrication has less friction force,and the presence of polishing liquid molecules can decrease the friction force and friction coefficient.The RMS value and the degree of damage show a functional relationship with the applied load and lubrication,i.e.,the RMS value decreases more under larger load and higher lubrication,and the diamond substrate occurs severer damage under larger load and lower lubrication.This work will generate fresh insight into the understanding of the microscopic contact of the rough surface at the atomic level.

    Low-viscosity oligoether esters(OEEs)as high-efficiency lubricating oils:Insight on their structure?lubricity relationship

    Hanwen WANGYing WANGPing WENLin MA...
    1133-1153页
    查看更多>>摘要:Development of energy-efficient lubricants is a way to reduce energy consumption for transportation,with the tendency to design molecules that are beneficial in reducing the viscosity of synthetic oils.Oligoether esters(OEEs),as a low-viscosity ester base oil,have characteristics such as simple synthesis and excellent lubrication effect;however,the application of OEEs in tribology field has rarely been investigated.The objective of the present study is to investigate the effect of structure on the lubricating performance of OEEs and to develop a predictive model for OEEs based on quantitative structure‒property relationship(QSPR)through a combination of experiment and statistical modeling.Results showed that glycol chains contribute positively to lubrication with the ether functional groups increasing the sites of adsorption.Compared to branched-chain OEEs,straight-chain OEEs exhibited reduced wear,which was mainly due to the thicker adsorption film formed by the straight-chain structure.Furthermore,carbon films were detected on lightly worn surfaces,indicating that OEEs underwent oxidation during the friction process.Based on the results of principal component analysis(PCA)and partial least squares(PLS),it could be found that the predictive models of viscosity‒temperature performance,thermal stability performance,coefficient of friction(COF),and wear volume(WV)performed well and robustly.Among them,COF and WV can be best predicted with an R2 of about 0.90.

    Classification and spectrum optimization method of grease based on infrared spectrum

    Xin FENGYanqiu XIAPeiyuan XIEXiaohe LI...
    1154-1164页
    查看更多>>摘要:The infrared(IR)absorption spectral data of 63 kinds of lubricating greases containing six different types of thickeners were obtained using the IR spectroscopy.The Kohonen neural network algorithm was used to identify the type of the lubricating grease.The results show that this machine learning method can effectively eliminate the interference fringes in the IR spectrum,and complete the feature selection and dimensionality reduction of the high-dimensional spectral data.The 63 kinds of greases exhibit spatial clustering under certain IR spectrum recognition spectral bands,which are linked to characteristic peaks of lubricating greases and improve the recognition accuracy of these greases.The model achieved recognition accuracy of 100.00%,96.08%,94.87%,100.00%,and 87.50%for polyurea grease,calcium sulfonate composite grease,aluminum(Al)-based grease,bentonite grease,and lithium-based grease,respectively.Based on the different IR absorption spectrum bands produced by each kind of lubricating grease,the three-dimensional spatial distribution map of the lubricating grease drawn also verifies the accuracy of classification while recognizing the accuracy.This paper demonstrates fast recognition speed and high accuracy,proving that the Kohonen neural network algorithm has an efficient recognition ability for identifying the types of the lubricating grease.

    A new method to solve the Reynolds equation including mass-conserving cavitation by physics informed neural networks(PINNs)with both soft and hard constraints

    Yinhu XIJinhui DENGYiling LI
    1165-1175页
    查看更多>>摘要:In this work,a new method to solve the Reynolds equation including mass-conserving cavitation by using the physics informed neural networks(PINNs)is proposed.The complementarity relationship between the pressure and the void fraction is used.There are several difficulties in problem solving,and the solutions are provided.Firstly,the difficulty for considering the pressure inequality constraint by PINNs is solved by transferring it into one equality constraint without introducing error.While the void fraction inequality constraint is considered by using the hard constraint with the max-min function.Secondly,to avoid the fluctuation of the boundary value problems,the hard constraint method is also utilized to apply the boundary pressure values and the corresponding functions are provided.Lastly,for avoiding the trivial solution the limitation for the mean value of the void fraction is applied.The results are validated against existing data,and both the incompressible and compressible lubricant are considered.Good agreement can be found for both the domain and domain boundaries.

    A new 3D plastoelastohydrodynamic lubrication model for rough surfaces

    Shengyu YOUJinyuan TANGQiang WANG
    1176-1193页
    查看更多>>摘要:Plastoelastohydrodynamic lubrication of rough surfaces(R-PEHL)is a cutting-edge area of research in interface fluid-structure coupling analysis.The existing R-PEHL model calculates the elastic-plastic deformation of rough surface by the Love equation in a semi-infinite space smooth surface,which deviates from the actual surface.Therefore,it is an innovative work to study the exact solution of elastic-plastic deformation of rough surface and its influence on the solution results of R-PEHL model.In this paper,a new contact calculation model of plastoelastohydrodynamic lubrication(PEHL)with three-dimensional(3D)rough surface is proposed by integrating numerical method of EHL and finite element method.The new model eliminates an original error introduced by the assumption of semi-infinite space in contact calculation,providing wide applicability and high accuracy.Under the given rough surfaces and working conditions,the study reveals that:(1)the oil film pressure calculated by the new model is lower than that of the smooth surface in semi-infinite space by 200-800 MPa;(2)the Mises stress of the new model is 2.5%-26.6%higher than that of the smooth surface in semi-infinite space;(3)compared with the semi-infinite space assumption,the rough surface plastic deformation of the new model is increased by 71%-173%,and the local plastic deformation singularity may appear under the semi-infinite space assumption;(4)the plastic deformation caused by the first contact cycle on the rough surface of the new model accounts for 66.7%-92.9%of the total plastic deformation,and the plastic deformation of the semi-infinite space accounts for 50%-83.3%.This study resolves the contradiction between the smooth surface assumption and the rough surface in the existing R-PEHL model,establishing a solid logic foundation for the accurate solution of R-PEHL model.

    Optimized Mask-RCNN model for particle chain segmentation based on improved online ferrograph sensor

    Shuo WANGMiao WANTonghai WUZichen BAI...
    1194-1213页
    查看更多>>摘要:Ferrograph-based wear debris analysis(WDA)provides significant information for wear fault analysis of mechanical equipment.After decades of offline application,this conventional technology is being driven by the online ferrograph sensor for real-time wear state monitoring.However,online ferrography has been greatly limited by the low imaging quality and segmentation accuracy of particle chains when analyzing degraded lubricant oils in practical applications.To address this issue,an integrated optimization method is developed that focuses on two aspects:the structural re-design of the online ferrograph sensor and the intelligent segmentation of particle chains.For enhancing the imaging quality of wear particles,the magnetic pole of the online ferrograph sensor is optimized to enable the imaging system directly observe wear particles without penetrating oils.Furthermore,a light source simulation model is established based on the light intensity distribution theory,and the LED installation parameters are determined for particle illumination uniformity in the online ferrograph sensor.On this basis,a Mask-RCNN-based segmentation model of particle chains is constructed by specifically establishing the region of interest(ROI)generation layer and the ROI align layer for the irregular particle morphology.With these measures,a new online ferrograph sensor is designed to enhance the image acquisition and information extraction of wear particles.For verification,the developed sensor is tested to collect particle images from different degraded oils,and the images are further handled with the Mask-RCNN-based model for particle feature extraction.Experimental results reveal that the optimized online ferrography can capture clear particle images even in highly-degraded lubricant oils,and the illumination uniformity reaches 90%in its imaging field.Most importantly,the statistical accuracy of wear particles has been improved from 67.2%to 94.1%.

    Scuffing failure analysis based on a multiphysics coupling model and experimental verification

    Bugao LYUXianghui MENGJiabao YINYi CUI...
    1214-1234页
    查看更多>>摘要:General reductions in lubricant viscosities and increasing loads in machine components highlight the role of tribofilms in providing surface protection against scuffing.However,the relationship between the scuffing process and the growth and removal of tribofilm is not well understood.In this study,a multiphysics coupling model,which includes hydrodynamic lubrication,asperity contact,thermal effect,tribochemistry reaction,friction,and surface wear,was developed to capture the initiation of surface scuffing.Simulations and experiments for a piston ring and cylinder liner contact were conducted following a step-load sequence under different temperature conditions.The results show that high temperature and extreme load could induce the lubricant film collapse,which in turn triggers the breakdown of the tribofilm due to the significantly increased removal process.The failures of both lubricant film and tribofilm progress instantaneously in a coupling way,which finally leads to severe scuffing.