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先进制造进展(英文版)
先进制造进展(英文版)

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先进制造进展(英文版)/Journal Advances in MavufacturingSCI
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    Optimizing mechanical properties of HIPS fabricated with low-cost desktop 3D printers:investigating the impact of process parameters

    Jin-Ting XuGuang-Wei ZhangMan-Man Chen
    379-395页
    查看更多>>摘要:Recently,low-cost desktop three-dimensional(3D)printers,employing the fused deposition modeling(FDM)technique,have gained widespread popularity.How-ever,most users cannot test the strength of printed parts,and little information is available about the mechanical properties of printed high-impact polystyrene(HIPS)parts using desktop 3D printers.In this study,the user-adjusta-ble parameters of desktop 3D printers,such as crisscross raster orientation,layer thickness,and infill density,were tested.The experimental plans were designed using the Box-Behnken method,and tensile,3-point bending,and com-pression tests were carried out to determine the mechanical responses of the printed HIPS.The prediction models of the process parameters were regressed to produce the opti-mal combination of process parameters.The experimental results showcase that the crisscross raster orientation has significant effects on the flexural and compression strengths,but not on the tensile strength.With an increase in the layer thickness,the tensile,flexural,and compression strengths first decreased and then increased,reaching their minimum values at approximately 0.16 mm layer thickness.In addi-tion,they all increased with an increase of infill density.It was demonstrated that when the raster orientation,layer thickness,and infill density were 13.08°/-76.92°,0.09 mm,and 80%,respectively,the comprehensive mechanical prop-erties of the printed HIPS were optimal.Our results can help end-users of desktop 3D printers understand the effects of process parameters on the mechanical properties,and offerpractical suggestions for setting proper printing parameters for fabricating HIPS parts.

    Evolution of inner wall wrinkle defects in the sinking zone of a thick-walled steel tube during radial forging

    Yu-Zhao YangCheng XuLi-Xia Fan
    396-408页
    查看更多>>摘要:An axial wrinkle defect was observed in the inner wall of the sinking zone of a thick-wall steel tube processed by cold radial forging.Wrinkles can evolve into fissures.The present study focuses on the evolution of wrin-kles and the effects of process parameters on them using a three-dimensional radial forging process finite element model,radial forging experiments,and surface morphology observations.The results indicated that the vertical section angle of the hammer die and the size of the tube blank sig-nificantly affected the evolution of wrinkles.The height-to-width ratio λ was introduced to describe the morphology of wrinkles.It had an approximately linear relationship with the radius reduction in the sinking zone.There was a lin-ear correlation between the growth slope of λ and the axial to circumferential strain ratio|εr/εθ|,which can predict theλ under few process parameters.For the 30SiMn2MoVA steel,at the junction of the forging and sinking zones,the threshold of λ of the wrinkle that can evolve into a fissure is approximately 1.123.