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中国铸造
沈阳铸造研究所
中国铸造

沈阳铸造研究所

葛晨光

双月刊

1672-6421

sqwmb@shengquan.com

024-25847830

110022

沈阳市铁西区云峰南街17号

中国铸造/Journal China FoundryCSTPCDCSCD北大核心SCI
查看更多>>本刊以刊登铸造领域最新科研成果、铸造业发展动态、铸造市场和商务信息为主。旨在宣传中国铸造领域的发展状况,为国外科研院所、企业了解中国铸造行业,进一步增进学术交流与技术合作提供了一个有效的平台。
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    Modification of BCC phase and the enhanced reversible hydrogen storage properties of Ti-VFe-Mn alloys with varied V/Fe ratios

    Xiang-feng MaXin DingEn-lai LiuRui-run Chen...
    546-554页
    查看更多>>摘要:Ti-V-based alloys are proved of huge potential in storing hydrogen,but the incomplete reversible hydrogen storage capacity caused by overstability of V hydride has limited the large-scale application.In this study,Ti32V40+xFe23-xMn5(x=0,4,8,12,at.%)alloys were designed,and the effects of V/Fe ratio on phase constitution and hydrogen storage properties were investigated.The main phase of the alloys is body-centered cubic(BCC)phase,and the lattice constants of the BCC phase decrease with the decrease of V/Fe ratio.Moreover,C14 Laves phase exists in alloys with a Fe content of 19at.%to 23at.%.For hydrogenation,the C14 Laves phase can accelerate the hydrogen absorption rate,but the hydrogen absorption capacity is reduced.With the decrease of V/Fe ratio,the hydride gradually destabilizes.Owing to its large lattice constant and high hydrogen absorption phase content,the Ti32V52Fe11Mn5 alloy shows the most enhanced hydrogen storage properties with hydrogenation and dehydrogenation capacities of 3.588wt.%at 298 K and 1.688wt.%at 343 K,respectively.The hydrogen absorption capacity of this alloy can be reserved to 3.574wt.%after 20 cycles of hydrogen absorption and desorption.

    High temperature oxidation of inoculated high Si/SiMo ductile cast irons in air and combustion atmospheres

    Iuliana StanMihai ChisameraRobert LascuCodrut Cariga...
    555-562页
    查看更多>>摘要:The present work aims to investigate the effect of heating temperature(400,600 and 800 ℃)and inoculating elements(Ca,Ca-Ba,Ca-RE)on oxidation behavior of ductile irons containing 5.25%Si and 4.8%Si-2.3%Mo in dry air and combustion gas containing water vapour(natural gas burning).The oxidation is influenced by the gas atmosphere type,the iron alloying system,and the inoculating elements depending on the heating temperature.The weight gain increases from 0.001%-0.1%(400 ℃)to 0.05%-0.70%(600 ℃)and up to 0.10%-2.15%(800 ℃).No particular effects of the considered influencing factors are found when heating at 400 ℃,while at 600 ℃,mainly the oxidation gas atmosphere type shows a visible influence.At the highest heating temperature of 800 ℃,a limited increase of the weight gain is found for dry air atmosphere(up to 0.25%),but it drastically increases for combustion atmospheres(0.65%-2.15%).The water vapour presence in the combustion atmosphere is an important oxidising factor at 600-800 ℃.The alloying system appears to influence the oxidation behavior mainly at a heating temperature of 800 ℃ in the combustion atmosphere,as evidenced by the lower weight gain in 5.25%silicon cast iron.Positive effects of inoculating elements increase with the heating temperature,with Ca and Ba-FeSi inoculation generally showing better performance.Irons inoculated with CaRE-FeSi exhibit a higher degree of oxidation.These results are in good relationship with the previous reported data:Ca-Ba-inoculation system appears to be better than simple Ca for improving the graphite parameters,while RE-bearing inoculant negatively affects the compactness degree of graphite particles in high-Si ductile irons.As the lower compactness degree is typical for graphite nodules in high-Si ductile irons,which negatively affects the oxidation resistance,it is necessary to employ specific metallurgical treatments to improve nodule quality.Inoculation,in particular,is a potential method to achieve this improvement.

    Microstructure and properties of 35 kg large aluminum alloy flywheel housing components formed by squeeze casting with local pressure compensation

    Ju-fu JiangJing YanYing-ze LiuNing Ge...
    563-576页
    查看更多>>摘要:The squeeze casting method with local pressure compensation was proposed to form a flywheel housing component with a weight of 35 kg.The numerical simulation,microstructure observation and phase characterization were performed,and the influence of local pressure compensation on feeding of thick-wall position,microstructure and mechanical properties of the formed components were discussed.Results show that the molten metal keeps a good fluidity and the filling is complete during the filling process.Although the solidification at thick-wall positions of the mounting ports is slow,the local pressure compensation effectively realizes the local forced feeding,significantly eliminating the shrinkage cavity defects.In the microstructure of AlSi9Mg alloy,α-Al primarily consists of fragmented dendrites and rosette grains,while eutectic Si predominantly comprises needles and short rods.The impact of local pressure compensation on strength is relatively minimal,yet its influence on elongation is considerable.Following local pressure compensation,the average elongation at the compensated areas is 9.18%,which represents a 44.90%higher than that before compensation.The average tensile strength is 209.1 MPa,and the average yield strength is 100.6 MPa.The local pressure compensation can significantly reduce or even eliminate the internal defects in the 35 kg large-weight components formed by squeeze casting.

    Numerical simulation study on the mold strength of magnetic mold casting based on a coupled electromagnetic-structural method

    Wei-li PengJian-hua ZhaoCheng GuYa-jun Wang...
    577-587页
    查看更多>>摘要:The properties of the magnetic mold in magnetic mold casting directly determine the quality of the final cast parts.In this study,the magnetic mold properties in magnetic mold casting,were studied utilizing a coupled electromagnetic-structural method through numerical simulation.This study investigated key factors including equivalent stress,the distribution of tensile and compressive stresses,and the area ratio of tensile stress.It compared molds made entirely of magnetic materials with those made partially of magnetic materials.Simulation results indicate that as current increases from 4 A to 8 A,both the initial magnetic mold and the material-replaced magnetic mold initially show an increasing trend in equivalent stress,tensile-compressive stress,and the area ratio of tensile stress,peaking at 6 A before declining.After material replacement,the area ratio of tensile stress at 6 A decreases to 19.84%,representing a reduction of 29.72%.Magnetic molds comprising a combination of magnetic and non-magnetic materials exhibit sufficient strength and a reduced area ratio of tensile stress compared to those made entirely from magnetic materials.This study provides valuable insights for optimizing magnetic mold casting processes and offers practical guidance for advancing the application of magnetic molds.

    Combined effects of ultrasonic vibration and FeCoNiCrCu coating on interfacial microstructure and mechanical properties of Al/Mg bimetal by compound casting

    Yuan-cai XuWen-ming JiangQing-qing LiLing-hui Yu...
    588-598页
    查看更多>>摘要:In this work,a new treatment method combining ultrasonic vibration with FeCoNiCrCu high entropy alloy(HEA)coating was used to prepared Al/Mg bimetal through the lost foam compound casting.The effects of composite treatment involving ultrasonic vibration and HEA coating on interfacial microstructure and mechanical properties of Al/Mg bimetal were studied.Results demonstrate that the interface thickness of the Al/Mg bimetal with composite treatment significantly decreases to only 26.99%of the thickness observed in the untreated Al/Mg bimetal.The HEA coating hinders the diffusion between Al and Mg,resulting the significant reduction in Al/Mg intermetallic compounds in the interface.The Al/Mg bimetal interface with composite treatment is composed of Al3Mg2 and Mg2Si/AlxFeCoNiCrCu+FeCoNiCrCu/δ-Mg+Al12Mg17 eutectic structures.The interface resulting from the composite treatment has a lower hardness than that without treatment.The acoustic cavitation and acoustic streaming effects generated by ultrasonic vibration promote the diffusion of Al elements within the HEA coating,resulting in a significant improvement in the metallurgical bonding quality on the Mg side.The fracture position shifts from the Mg side of the Al/Mg bimetal only with HEA coating to the Al side with composite treatment.The shear strength of the Al/Mg bimetal increases from 32.16 MPa without treatment to 63.44 MPa with ultrasonic vibration and HEA coating,increasing by 97.26%.

    Effect of heat treatment on corrosion behaviors of Mg-6Gd-3Y0.5Zr alloy

    Fei WangBin-guo FuYu-feng WangTian-shun Dong...
    599-612页
    查看更多>>摘要:The microstructures and corrosion behaviors of as-cast,T4-treated,and T6-treated Mg-6Gd-3Y-0.5Zr alloys were systematically investigated by SEM,TEM,immersion test,and electrochemical corrosion test.The results show that the microstructure of the as-cast alloy is composed of α-Mg and Mg24(Gd,Y)5 eutectic phase,and in T4-treated alloy,Mg24(Gd,Y)5 phase dissolves into the α-Mg matrix,leading to an increase in the(Y,Gd)H2 phase.After T6 treatment,nanoscale Mg24(Gd,Y)5 phase dispersedly precipitates from the α-Mg matrix,and exhibits a specific orientation relationship with the α-Mg:(332)Mg24(Gd,Y)5//(10(1)1)α-Mg,[(13)6]Mg24(Gd,Y)5//[(1)2(1)0]α-Mg.The corrosion resistance of the Mg-6Gd-3Y-0.5Zr alloys can be ranked in the following order:T6-treated alloy exhibits the highest corrosion resistance,followed by the T4-treated alloy,and finally,the as-cast alloy.The corrosion products of the alloys are all composed of MgO,Mg(OH)2,Gd2O3,Y2O3,and MgCl2.The corrosion behavior of Mg-6Gd-3Y-0.5Zr alloy is closely related to the precipitated phase.By establishing the relationship between corrosion rate,hydrogen evolution rate,and corrosion potential,it is further demonstrated that during the micro galvanic corrosion process,the coarse Mg24(Gd,Y)5 phase in the as-cast alloy undergoes extensive dissolution,and(Y,Gd)H2 phase promotes the dissolution of the α-Mg matrix in the T4-treated alloy,intensifying the hydrogen evolution reaction.The T6-treated alloy,with dispersive precipitation of nanoscale Mg24(Gd,Y)5 phase,exhibits better corrosion resistance performance.

    Segregation of Mg-6Gd alloy under natural convection:From macro solute distribution to micro dendrite growth

    Hong-xu ChenAng ZhangHao LiYu Gao...
    613-624页
    查看更多>>摘要:Segregation is a serious defect in alloy ingots which severely deteriorates materials performance.The segregation defect in Mg-6Gd alloy is studied by coupling macro thermal-solutal-convection transport and micro dendrite growth.The macroscopic fluid dynamics and mass transfer equations are resolved to forecast the segregation behavior under conditions of continuous temperature variation during the solidification process.The numerical model is validated by testing double-diffusive natural convection in a closed square cavity.A phase field model is then applied to simulate the micro dendrite growth,using macro undercooling and liquid flow velocity as boundary conditions.Results show that the multiscale segregation behavior,including macro solute distribution and micro dendritic morphology,is strongly dependent on the temperature condition and the liquid convection,which provides guidance for reducing and eliminating the segregation defect.

    Innovative technologies significantly propel the development of casting industry

    Yan-chun Lou
    前插1页