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腐蚀大数据驱动的高原地区低合金耐蚀钢筋研发

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以传统的HRB400钢筋为基材,通过微合金化技术引入Cr和RE元素,设计并制备了两种新型低合金钢筋,通过户外暴晒试验获取了连续实时的腐蚀数据和环境数据,利用腐蚀大数据技术深入分析了温、湿度对三种钢筋材料腐蚀规律的影响,并定量评价了它们的耐蚀性关系.研究结果表明,腐蚀电流密度与相对湿度密切相关.瞬态电流时钟图揭示了三种钢筋的腐蚀主要发生在傍晚至早晨的时间段.累计腐蚀电量的分析表明三种钢筋的耐蚀性的顺序为:HRB400-Cr-RE>HRB400-Cr>HRB400,说明Cr和RE的添加显著提高了HRB400钢筋的耐蚀性,尤其是Cr和RE的联合使用,其耐蚀性提升效果明显优于单独添加Cr元素.此外,对比两个试验站点的累计腐蚀电量数据,发现三种钢筋在波密达到稳定腐蚀状态的时间晚于八宿,这表明波密的环境条件更为苛刻,钢筋的腐蚀程度更为严重.本研究利用腐蚀大数据技术,不仅准确揭示了钢筋耐蚀性的演变规律,而且为在复杂苛刻环境下研发低合金耐蚀钢筋提供了重要的数据基础和科学指导.
Research and Development of Low Alloy Corrosion-resistant Rebar in Plateau Area Driven by Big Data on Corrosion
With the traditional HRB400 rebar as the substrate,Cr and RE elements were introduced by microalloying technology to design and prepare two new types of low-alloy rebar.Continuous real-time corrosion data and environmental data were obtained through outdoor exposure test,and the influence of temperature and humidity on the corrosion laws of three kinds of rebar materials was deeply analyzed by using corrosion big data technology.Their corrosion resistance was quantitatively evaluated.The results showed that the corrosion current density was closely related to relative humidity.The transient current clock diagram revealed that the corrosion of the three kinds of steel rebars mainly occured in the period from evening to morning.The analysis of the cumulative corrosion energy showed that the corrosion resistance of the three kinds of steel rebars was in the following order:HRB400-Cr-RE>HRB400-Cr>HRB400,indicating that the addition of Cr and RE significantly improved the corrosion resistance of HRB400 steel rebars,especially the combined use of Cr and RE,its corrosion resistance improvement effect was significantly better than the addition of Cr alone.In addition,by comparing the cumulative corrosion energy data of the two test sites,it was found that the time of the three kinds of steel rebars reaching the stable corrosion state in Bomi was later than that in Basu,which indicated that the environmental conditions of Bomi were more severe and the corrosion degree of steel rebars was more serious.The use of corrosion big data technology can not only accurately reveal the evolution law of corrosion resistance of steel bars,but also provide an important data basis and scientific guidance for the development of low alloy corrosion resistant steel bars in complex and harsh environments.

plateau arealow alloy steel rebarcorrosion resistancecorrosion big data

陈天奇、刘涛、郝联君、刘超、程学群、李晓刚

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北京科技大学新材料技术研究院,北京 100083

国家材料腐蚀与防护科学数据中心,北京 100083

北京科技大学冶金与生态工程学院,北京 100083

高原地区 低合金钢筋 耐蚀性能 腐蚀大数据

2024

鞍钢技术
鞍钢技术中心

鞍钢技术

影响因子:0.202
ISSN:1006-4613
年,卷(期):2024.(6)