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基于数理统计和文本挖掘的埋地钢制燃气管道失效分析

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近年来燃气管道事故频发,严重威胁周边人民群众生命财产安全。为准确认识埋地钢制燃气管道失效特征及致因,针对性开展风险管控,以某管道燃气公司2018-2021年共计1 338条埋地钢制燃气管道失效记录为分析蓝本,采用数理统计方法分析失效总体趋势及管道敷设位置、压力等级、外防腐层类型、失效原因、管龄对应的失效特征;采用文本挖掘技术共计提取26项埋地钢制燃气管道潜在失效致因,通过词云可视化方式分析高频失效致因;构建失效致因共现网络探索不同致因之间的耦合关系,并根据特征向量中心性辨识主要失效致因。结果表明:中压庭院管道是风险管理的重点;腐蚀失效频次与管龄总体呈正相关,且从第4 a开始失效频次快速增长,在第19 a左右达到峰值;土壤腐蚀、防腐层破损、杂散电流、未安装阴极保护系统、管道服役年限较长、管体缺陷、防腐层老化和敷设环境发生变化是埋地钢制燃气管道失效主要致因,是风险管控的关键点。
Failure analysis of buried steel gas pipelines based on mathematical statistics and text mining
To accurately understand the failure characteristics and causes of buried steel gas pipelines,1338 failure records of buried steel gas pipelines from a typical urban gas company from 2018 to 2021 were selected as the analysis sample.Then,the traditional mathematical statistics method was used to analyze the failure characteristics corresponding to pipeline laying location(including gas source pipeline,municipal pipeline,and courtyard pipeline),pressure level,external corrosion protection layer type,failure cause(including corrosion,third party damage,natural and geological disasters,failure of welds/joints/flanges),and pipe age.A total of 26 potential failure causes of buried steel gas pipelines were extracted from unstructured data by the text mining technique.The word cloud visualization was utilized to analyze the high-frequency failure causes.Meanwhile,a co-occurrence network of failure causes was established to explore the coupling relationship between different causes,and the main failure causes were identified according to the centrality of feature vectors.The results show that the medium-pressure courtyard pipelines are the focus of risk management.Anti-corrosion performance of three-layer PE is significantly better than petroleum asphalt.The total failure frequency of buried steel pipelines caused by corrosion is as high as 0.045 94 times/(km·a),which is the critical cause of failure events.The corrosion failure frequency is positively correlated with pipe age.Furthermore,the failure frequency rapidly increases from the fourth year,reaching a peak in around 19 years.In addition,a total of 8 key factors are found to be the main failure causes and also should be the focus of risk control,including soil corrosion,corrosion coating failure,stray current,lack of cathodic protection,extended service,pipeline defects,corrosion coating aging,and laying environment change.Finally,according to the characteristics of the main causes and secondary causes of the buried steel pipe,risk control measures were proposed.

safety engineeringburied steel gas pipelinefailure characteristicsfailure causestext miningco-occurrence analysismathematical statistics

岑康、魏源、黎登辉、张瀚月、罗聆溪、沈娇

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西南石油大学土木工程与测绘学院,成都 610500

中国石油西南油气田燃气分公司,成都 610000

四川华油集团有限责任公司,成都 610066

安全工程 埋地钢制燃气管道 失效特征 失效致因 文本挖掘 共现分析 数理统计

国家自然科学基金项目中国石油天然气股份有限公司西南油气田分公司科技计划项目

5207423720220305-04

2024

安全与环境学报
北京理工大学 中国环境科学学会 中国职业安全健康协会

安全与环境学报

CSTPCD北大核心
影响因子:0.943
ISSN:1009-6094
年,卷(期):2024.24(4)
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