首页|掺氢天然气管道本体及焊缝裂纹扩展研究进展

掺氢天然气管道本体及焊缝裂纹扩展研究进展

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天然气管道掺氢输送是实现大规模输氢的有效方式,然而管道钢本体及焊缝在渗氢后会因氢脆而裂纹扩展加剧。综述了不同氢分压、加载频率、残余应力等条件下,管道本体与焊缝渗氢后的裂纹扩展试验研究进展,总结了渗氢钢材的裂纹扩展机制,分析了钢材裂纹扩展的理论和唯象模型,介绍了分子动力学模拟、有限元方法等数值模拟技术在掺氢钢材裂纹扩展研究领域的应用。对照天然气管道掺氢输送后本体及焊缝的安全性管理需求,分析了试验、理论及数值模拟三方面研究在预测和防止管道裂纹扩展方面存在的不足,阐明了下一步研究的机遇与挑战,提出了试验、理论及模拟三方面的协同研究方法,为维护掺氢天然气管道运行全生命周期的安全提供了借鉴。
Advancements in investigating crack propagation in pipeline steel base metal and welded joints exposed to hydrogen-blended natural gas
Hydrogen-mixed transportation of natural gas pipelines offers an effective solution for large-scale hydrogen transportation.However,both the base metal and weld metal of pipelines are susceptible to premature failure due to hydrogen embrittlement resulting from hydrogen penetration.Firstly,this article summarizes the progress of experimental research on crack propagation in steel bodies and weld areas,primarily analyzing he effects of hydrogen partial pressure,loading frequency,microscopic metallographic structure,and residual stress on crack propagation.Secondly,based on the mechanism of hydrogen embrittlement,the article elucidates the influence mechanism of hydrogen atoms at different stages of crack propagation in steel.Then,it summarizes the prediction models for material crack propagation,focusing on the Cohesion Zone Model(CZM),phase field theory,and the phenomenological model.Additionally,it compares and analyzes the characteristics and deficiencies of the existing models.In addition,the application of numerical simulation techniques,such as molecular dynamics simulation and the finite element method,in the field of crack propagation research for hydrogen-mixed steel was also discussed.Finally,the article compares the safety management requirements for the base metal and weld metal of natural gas pipelines during hydrogen-mixed transportation,and analyzes the limitations of experimental,theoretical,and numerical simulation research in predicting and preventing pipeline crack propagation.It shed light on the opportunities and challenges of future research,presenting a collaborative approach that integrates experimental,theoretical,and simulation methods.This approach serves as a reference for ensuring the safety of hydrogen-mixed natural gas pipeline operations throughout their lifecycle.Moving forward,it will be imperative to develop a standardized macroscopic mechanical experimental process for assessing hydrogen permeation compatibility.Additionally,conducting multi-scale and multi-dimensional collaborative characterization experiments on the damage and fracture behavior of pipeline steel in a hydrogen-rich environment will be crucial.Additionally,numerical simulations should be performed to analyze hydrogen damage processes in the hydrogen-doped pipeline body and welds,taking into account metallurgical defects.Furthermore,it is essential to establish a crack propagation model with clear physical significance of parameters and a more straightforward form to accurately predict the crack propagation rate and the service life of the pipeline.

safety engineeringhydrogen-doped natural gashydrogen embrittlementcrack propagationhydrogen and material compatibility

吴瑕、谭旻倩、张沁蕊、贾文龙

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西南石油大学石油与天然气工程学院,成都 610500

资阳石油钢管有限公司,四川资阳 641300

安全工程 掺氢天然气 氢脆 裂纹扩展 氢与材料相容性

国家自然科学基金项目国家自然科学基金项目四川省自然科学基金面上项目海关总署科研项目

52074238522740652022NSFG02352022HK077

2024

安全与环境学报
北京理工大学 中国环境科学学会 中国职业安全健康协会

安全与环境学报

CSTPCD北大核心
影响因子:0.943
ISSN:1009-6094
年,卷(期):2024.24(8)