首页|重轨钢夹杂物镁弥散化控制研究

重轨钢夹杂物镁弥散化控制研究

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包钢是我国主要的重轨钢生产基地之一,大尺寸的非金属夹杂物是制约重轨钢质量提高的瓶颈.文章基于镁的理化及冶金性能,开发镁对重轨钢夹杂物微细弥散化控制技术.镁改质工业试验与传统工艺对比分析显示,镁改质后,重轨钢中的MnS、CaO-Al2O3-SiO2 夹杂物转变为小尺寸的MgO·Al2O3 与MnS的复合夹杂物,钢轨垂直观察面、水平观察面、中间垂直观察面的夹杂物密度分别由 17 mm-2、21 mm-2、18 mm-2 增加到 22 mm-2、29 mm-2、25 mm-2,等效直径分别由2.7 μm、2.6 μm、2.4 μm减小到2.3 μm、2.4 μm、2.3 μm,夹杂物面积占比分别由0.017%、0.016%、0.014%减小到0.013%、0.014%、0.012%.镁改质后钢中非金属夹杂物按A法评级为A类(0.5,0.5)、B类(0.5,0.5)、C类(1.0,0.5)、D类(0.5,0.5)、Ds类(0),按K法评级为2.78.镁改质后重轨钢夹杂物满足标准要求.
Control Study on Dispersion of Inclusions in Heavy Rail Steel with Magnesium
Baotou Steel is one of the main production bases of heavy rail steel in China and large size nonmetallic in-clusions are the bottleneck restricting improvement of quality of heavy rail steel.In this paper,the control technology for superfine dispersion of inclusions in heavy rail steel with magnesium is developed based on the physicochemical and metal-lurgical properties of magnesium.The comparative analysis between industrial tests of magnesium modification and tradi-tional process showed that the inclusions in heavy rail steel such as MnS and CaO-Al2O3-SiO2 were transformed into small size composite inclusions of MgO·Al2O3 and MnS,density of inclusions on vertical and horizontal observation planes and intermediate vertical observation plane of the rail were increased from 17 mm-2,21 mm-2 and 18 mm-2 to 22 mm-2,29 mm-2 and25 mm-2 respectively,while equivalent diameters were decreased from 2.7 μm,2.6 μm and 2.4 μm to 2.3 μm,2.4 μm and 2.3 μm respectively as well as proportion of area of inclusions were decreased from 0.017%,0.016%and 0.014%to 0.013%,0.014%and 0.012%respectively after magnesium modification.Moreover,the non-metallic inclusions in steel are rated as Grade A(0.5,0.5),Grade B(0.5,0.5),Grade C(1.0,0.5),Grade D(0.5,0.5)and Grade Ds(0)according to Method A as well as rated as 2.78 according to Method K.The inclusions of heavy rail steel after magnesium modification could meet the standard requirements.

inclusionmagnesium modificationheavy rail steelMnS

宋光洁、王奕、张达先、张凤明、付建勋、何建中

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上海大学材料科学与工程学院先进凝固技术中心 省部共建高品质特殊钢冶金与制备国家重点实验室,上海 200444

内蒙古包钢钢联股份有限公司技术中心,内蒙古 包头 014010

夹杂物 镁改质 重轨钢 MnS

2024

包钢科技
内蒙古包钢钢联股份有限公司技术中心

包钢科技

影响因子:0.115
ISSN:1009-5438
年,卷(期):2024.50(5)