防务技术2024,Issue(1) :192-199.DOI:10.1016/j.dt.2023.07.014

Nano-silica modified lightweight and high-toughness carbon fiber/phenolic ablator with excellent thermal insulation and ablation performance

Wenjie Xu Wenda Song Xianfeng Jia Cheng Ma Jitong Wang Wenming Qiao Licheng Ling
防务技术2024,Issue(1) :192-199.DOI:10.1016/j.dt.2023.07.014

Nano-silica modified lightweight and high-toughness carbon fiber/phenolic ablator with excellent thermal insulation and ablation performance

Wenjie Xu 1Wenda Song 1Xianfeng Jia 2Cheng Ma 3Jitong Wang 1Wenming Qiao 1Licheng Ling1
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作者信息

  • 1. State Key Laboratory of Chemical Engineering,East China University of Science and Technology,Shanghai 200237,China
  • 2. School of Chemical Engineering and Materials,Changzhou Institute of Technology,Changzhou 213032,China
  • 3. Key Laboratory of Specially Functional Polymeric Materials and Related Technology(Ministry of Education),School of Materials Science and Engineering,East China University of Science and Technology,Shanghai 200237,China
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Abstract

Lightweight and high-toughness carbon fiber/phenolic ablator(CFPA)is required as the Thermal Pro-tection System(TPS)material of aerospace vehicles for next-generation space missions.To improve the ablative properties,silica sol with good particle size distribution prepared using tetramethoxysilane(TMOS)was blended with natural rubber latex and deposited onto carbon fiber felt,which was then integrated with phenolic aerogel matrix,introducing nano-silica into the framework of CFPA.The modified CFPA with a low density of 0.28-0.31 g/cm3 exhibits strain-in-fracture as high as 31.2%and thermal conductivity as low as 0.054 W/(m·K).Furthermore,a trace amount of nano-silica could effectively protect CFPA from erosion of oxidizing atmosphere in different high-temperature environ-ments.The oxyacetylene ablation test of 3000 ℃ for 20 s shows a mass ablation rate of 0.0225 g/s,a linear ablation rate of 0.209 mm/s for the modified CFPA,which are 9.64%and 24.82%lower than the unmodified one.Besides,the long-time butane ablation test of 1200 ℃ for 200 s shows an insignificant recession with mass and linear ablation rate of 0.079 g/s and 0.039 mm/s,16.84%and 13.33%lower than the unmodified one.Meanwhile,the fixed thermocouple in the test also demonstrates a good thermal insulation performance with a low peak back-face temperature of 207.7 ℃,12.25%lower than the un-modified one.Therefore,the nano-silica modified CFPA with excellent overall performance presents promising prospects in high-temperature aerospace applications.

Key words

Nano-silica/Carbon fiber/Phenolic aerogel/Insulation/Ablation

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基金项目

National Natural Science Foundation of China(22178107)

National Natural Science Foundation of China(U21A2060)

National Natural Science Foundation of China(22178116)

Xinjiang Uygur Autonomous Region Key Research and Development Program(2022B01030)

Shanghai Pujiang Program(21PJD019)

出版年

2024
防务技术
中国兵工学会

防务技术

CSTPCD
影响因子:0.358
ISSN:2214-9147
参考文献量41
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