首页|航空铝合金激光焊接关键工艺参数与应力场关系

航空铝合金激光焊接关键工艺参数与应力场关系

扫码查看
激光焊接工艺参数不仅影响铝合金结构件的残余应力,而且影响其服役性能,探究参数与应力场的关系对提高焊接结构件的质量具有重要的意义.采用圆锥热源模型对厚度为5 mm的7075-T7351铝合金板材进行激光焊接数值模拟,分析焊接速度和激光能量两个关键参数对焊接残余应力场的影响规律,并借助实验验证模拟结果的准确性,揭示7075铝合金激光焊接工艺参数与应力场的关系.研究结果表明:残余应力会随着焊接速度的增加而不断增大,但当焊速超过一定值后焊核区应力不再增加,最大应力逐渐向两侧扩展;激光能量越大,导致残余应力降低且最大残余应力分布区域逐渐扩大;获得7075铝合金激光焊的最佳工艺窗口,焊接速度5~7 mm/s,激光焊接能量70~100 J/mm.所得研究成果在7075铝合金激光焊接工艺优化的周期缩短和成本降低方面具有一定的价值和意义.
Relationship between Key Process Parameters and Stress Field of Aviation Aluminum Alloy Welded by Laser Beam
Laser welding process parameters not only affect the residual stress of aluminum alloy structural parts, but also affect their service performance. It is of great significance to explore the relationship between parameters and stress field to improve the quality of welded structural parts. The laser welding of 7075-t7351 aluminum alloy plate with a thickness of 5 mm is numerically simulated by using the cone heat source model. The influences of welding speed and laser energy on the welding residual stress field is analyzed. The accuracy of the simulated results is verified by experiments, and the relationship between the laser welding process parameters and stress field of 7075 aluminum alloy is revealed. The results show that the residual stress increases with the increase of welding speed, but when the welding speed exceeds a certain value, the stress in a weld nugget zone does not increase, and the maximum stress gradually expands to both sides. In addition, the larger the laser energy is, the smaller the residual stress is, but the distribution area of maximum residual stress gradually expands. The best process window for laser welding of 7075 aluminum alloy was obtained:welding speed is 5~7 mm/s, and laser welding energy is 70~100 J/mm. The above research has a certain value and significance in shortening the cycle of laser welding process optimization of 7075 aluminum alloy and reducing its cost.

Aluminum alloylaser weldingstress fieldwelding speedwelding energy

李光祖、王江涛、谢利、卢雅林、张永康、胡可军、C. M. CASCIOLA

展开 >

江苏理工学院 材料工程学院,江苏 常州213001

广东工业大学 机械工程学院,广东 广州511400

School of Aeronautics and Mechanical Engineering, Sapienza University of Rome,Sapienza,Italy

铝合金 激光焊接 应力场 焊接速度 焊接能量

国家自然科学基金国家自然科学基金-辽宁省联合基金江苏省高等学校自然科学研究重大项目江苏省研究生科研与实践创新计划

52205157U160825919KJA460003XSJCX2220

2024

兵工学报
中国兵工学会

兵工学报

CSTPCD北大核心
影响因子:0.735
ISSN:1000-1093
年,卷(期):2024.45(5)
  • 1
  • 19