首页|复合材料裙的优化设计及轴压性能研究

复合材料裙的优化设计及轴压性能研究

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针对热压罐工艺成型的ϕ150 mm固体火箭发动机壳体复合材料裙,进行了轴压试验,并通过建立引入黏性行为及三维Hashin失效准则的渐进损伤模型开展有限元分析,对复合材料裙及含裙复合材料壳体的失效模式、失效位置及轴压载荷进行了准确预测,以验证有限元模型的可靠性。以此为基础,根据复合材料裙铺层原则,建立了基于随机正态算法的铺层优化模型,对复合材料裙的铺层顺序和铺层角度进行优化,得到了满足要求的最优铺层。基于最优铺层,分析了不同搭接角度与搭接长度对载荷规律的影响,确定了最优的搭接角度和长度,并通过轴压试验对结果进行验证。结果表明:当铺层为[90/0/45/0/90/90/-45/-45/45/0]时,复合材料裙在达到材料强度极限前发生屈曲失稳,满足设计需求;随着搭接角度增大,屈曲载荷逐渐增大,而载荷增量先增大后减小;随着搭接长度的增大,屈曲载荷逐渐增大,但增量呈下降趋势,最终确定最优搭接角度为3°,最优搭接长度为 20 mm。含裙复合材料壳体轴压试验最终屈曲载荷为 29。77 kN,与仿真结果相差 6%,失效位置在复合材料裙裙尖处,与仿真结果一致。
Research on compressive behavior and optimization design of composite skirt
Axial compression tests were conducted on the ϕ150 mm composite skirt of a solid rocket motor case formed by autoclave process.A progressive damage FEM analysis incorporating viscous behavior and the three-di-mensional Hashin failure criterion was validated with test data such as failure mode,failure location,and axial com-pression load for both the composite skirt and the composite case with the skirt.Then a layup optimization model based on Random positive algorithm with layup limitation of composite skirt was established to obtain the optimal layup sequence and angle of composite skirt that meets design requirements.Subsequently,based on the optimal layup,the impact of different overlap angles and lengths on the load pattern was analyzed,determining the optimal overlap angle and length.Finally,The axial compression test results confirm that with a layup of[90/0/45/0/90/90/-45/-45/45/0],the composite skirt buckles before reaching the material strength limit,meeting design re-quirements.As the overlap angle increases,the buckling load rose steadily while the load increment increases ini-tially and then decreases.Ultimately,it was determined that the optimal lap angle and length are 3°and 20 mm,re-spectively.The final axial compression test buckling load for the composite case with skirt is 29.77 kN,differing by 6%from the simulation.The failure position at the tip of the composite skirt aligns with simulation results.

solid rocket motor casecomposite skirtstructural designlay-up optimizationaxial compres-sion properties

张桂明、祖磊、宁武军、张骞、郑轩轩、王华毕、李德宝、卢国军、蔡天琪

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合肥工业大学 机械工程学院,合肥 230009

航空结构件成形制造与装备安徽省重点实验室,合肥 230009

中电科芜湖钻石飞机制造有限公司,芜湖 241100

安徽佳力奇先进复合材料科技股份公司,宿州 234000

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固体火箭发动机壳体 复合材料裙 结构设计 铺层优化 轴压性能

2025

复合材料科学与工程
北京玻璃钢研究设计院有限公司

复合材料科学与工程

北大核心
影响因子:0.796
ISSN:2096-8000
年,卷(期):2025.(1)