首页|碳纤维复合材料T形电池盒箱体的铺层设计

碳纤维复合材料T形电池盒箱体的铺层设计

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新能源汽车的安全性和轻量化是当今汽车发展的重要方向,以汽车安全性为基础进行轻量化研究具有重要的现实意义。碳纤维复合材料在汽车结构上的应用是实现其轻量化的有效途径之一。采用Halpin-Tsai方程和有限元单胞模型两种方法,计算得到了六种具有代表性的碳纤维复合材料分别在 50%、55%、60%纤维体积含量下的单向单层板的工程弹性常数,作为铺层的输入参数。针对提高碳纤维增强复合材料T形电池盒箱体的表面弯曲刚度以应对使用情况下的形变,以最大位移控制在 1mm为目标,以 3。4 mm厚度为基准,采用准各向同性铺层,对电池盒箱体模型进行了有限元分析。计算结果表明:在固定碳纤维体积含量,电池盒厚度不超过 3。4 mm的情况下,只有三种碳纤维复合材料在受力情况下能够满足最大形变小于 1 mm的要求。
Layup design of T-type battery box with carbon fiber reinforced composites
The safety and lightweight of new energy automobile have extraordinary significance for the sustain-able development of automotives.The research of lightweight automotive based on its safety is important for reality.The application of carbon fiber reinforced composites in the car structure is an effective way to achieve a lightweight car.The engineering elastic constants of six unidirectional single ply composites with carbon fiber volume fraction of 50%,55%and 60%were calculated via both Halpin-Tsai equation and unit cell model as the input parameters of layup.To improve the surface flexural stiffness of T-type battery box with carbon fiber reinforced composites against its deformation in service with a maximum displacement control of 1 mm,the maximum displacement and deforma-tion of the battery box were obtained by finite element analysis.The results demonstrate that only three carbon fiber composites meet the requirement of maximum displacement less than 1 mm under loading,when the volume fraction of carbon fiber is fixed and the thickness of the battery box is no more than 3.4 mm.

battery boxcarbon fiber compositeHalpin-Tsai equationfinite element modellayup designlightweight

周勇军、周坤、李红周

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闽南科技学院,泉州 362200

福建师范大学 环境与资源学院 碳中和现代产业学院,福州 350007

福州大学 环境与安全工程学院,福州 350108

电池盒箱体 碳纤维复合材料 Halpin-Tsai方程 有限元模型 铺层设计 轻量化

2025

复合材料科学与工程
北京玻璃钢研究设计院有限公司

复合材料科学与工程

北大核心
影响因子:0.796
ISSN:2096-8000
年,卷(期):2025.(1)