辽宁科技学院学报2024,Vol.26Issue(4) :15-18,24.DOI:10.3969/j.issn.1008-3723.2024.04.004

铝合金板材搅拌摩擦焊接过程温度分布与工艺参数分析

Analysis of Temperature Distribution and Process Parameters during Friction Stir Welding of Aluminum Alloy Plates

王仲 姜娇
辽宁科技学院学报2024,Vol.26Issue(4) :15-18,24.DOI:10.3969/j.issn.1008-3723.2024.04.004

铝合金板材搅拌摩擦焊接过程温度分布与工艺参数分析

Analysis of Temperature Distribution and Process Parameters during Friction Stir Welding of Aluminum Alloy Plates

王仲 1姜娇1
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作者信息

  • 1. 辽宁科技学院 机械工程学院,辽宁 本溪117004
  • 折叠

摘要

搅拌摩擦焊(FSW)作为一种固态焊接技术,与传统的熔融焊接不同,通过使焊缝处产生极大的塑性变形,达到焊接效果.文章基于有限元法,建立了FSW的数值计算模型,获取了焊接过程中温度分布.结果表明,处于焊接过程中的工件温度关于焊缝呈对称分布,搅拌头前方温度较低,温度梯度大.定量化分析了包括搅拌头转速、法向力和轴肩半径在内的工艺参数对温度分布的影响规律.研究结果表明,三者均与最高温度呈正相关,且当轴肩半径足够大时,最高温度位于轴肩覆盖区内,当轴肩半径较小时,最高温度位于搅拌针内.

Abstract

As a solid-state welding technique,friction stir welding (FSW) is different from the traditional fusion welding,and a-chieves the effect by causing great plastic deformation at the joint.In this paper,a numerical model for FSW was established based on the finite element method to obtain the temperature distribution during the welding process.The results showed that the temperature in the welding process is symmetrically distributed about the joint,and is lower with a large gradi-ent in front of the stirring head.The influence of process parameters including stirring head rotation velocity,nor-mal force and shoulder radius on the temperature distribution was quantitatively analyzed.The results showed that all those parameters are positively correlated with the maximum temperature,which is located within the shoulder coverage zone when the shoulder radius is large enough,and within the stirring needle when the shoulder radius is small.

关键词

搅拌摩擦焊/数值模型/温度分布

Key words

Friction stir welding/Numerical model/Temperature distribution

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基金项目

辽宁省教育厅高等学校基本科研面上项目(LJKMZ20221690)

辽宁省自然科学基金计划项目(2022-BS-296)

出版年

2024
辽宁科技学院学报
辽宁科技学院

辽宁科技学院学报

影响因子:0.286
ISSN:1008-3723
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