成都工业学院学报2024,Vol.27Issue(2) :17-22.DOI:10.13542/j.cnki.51-1747/tn.2024.02.004

摩托车整车冷却系统散热性能分析及优化

Analysis and Optimization of Heat Dissipation Performance of Motorcycle Cooling System

谭礼斌 袁越锦 曹博涛 孙宁
成都工业学院学报2024,Vol.27Issue(2) :17-22.DOI:10.13542/j.cnki.51-1747/tn.2024.02.004

摩托车整车冷却系统散热性能分析及优化

Analysis and Optimization of Heat Dissipation Performance of Motorcycle Cooling System

谭礼斌 1袁越锦 1曹博涛 1孙宁2
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作者信息

  • 1. 陕西科技大学 机电工程学院,西安 710021
  • 2. 陕西科技大学 设计与艺术学院,西安 710021
  • 折叠

摘要

为评估某摩托车冷却系统散热性能,基于计算流体力学方法,采用GT-Suite软件中GT-COOL模块搭建摩托车整车冷却系统一维仿真分析模型,将零部件性能实验实测参数和整车三维流场计算获得的散热器表面风速作为一维分析输入参数,分析整车冷却系统在最大扭矩点、最大功率点、最高车速点3个工况下的发动机出水温度及发动机冷却液流量情况,并与整车热管理测试结果对比进行模型验证.结果表明:发动机出水温度、发动机冷却液流量的仿真值与整车实验测试值基本吻合,最大误差分别为3.25%、6.90%.为降低发动机出水温度,对散热器进行结构改进,散热器沿中心线向两边分别加宽10 mm和向上加高13 mm,发动机出水温度可以得到明显改善.经整车热管理验证测试,散热器改进后,3个工况点下的发动机出水温度都有降低,温度分别降低了5,8,5℃.研究结果可为冷却系统性能评估及散热器结构改进提供数据参考.

Abstract

In order to evaluate the dissipation performance of a motorcycle cooling system, based on computational fluid dynamics analysis method, a one-dimensional simulation analysis model of the motorcycle cooling system was built by GT-COOL module in GT-Suite software. The measured parameters of components performance and the radiator surface air velocity calculted by the three-dimensional flow field were used as one-dimensional analysis input parameters. The engine outlet temperature and engine coolant flow of the vehicle cooling system under the three working conditions of maximum torque point, maximum power point and maximum speed point were analyzed, and the model was verified by comparing with the thermal management test results of the vehicle.The results show that the simulation values of engine outlet temperature and engine coolant flow are basically consistent with the test values, of the vehicle, and the maximum errors are 3. 25% and 6. 90% respectively. In order to reduce the coolant outlet temperature of the engine, the structure of the radiator is improved, and the radiator is widened by 10 mm along the center line at both sides and raised by 13 mm upward, the coolant outlet temperature of the engine can be significantly improved. The motorcycle thermal management validation test shows that after the radiator structure improvement, the coolant outlet temperature of the engine under the three working conditions has been reduced, and the temperature has been reduced by 5 ℃, 8 ℃ and 5 ℃respectively. The results can provide data reference for cooling system performance evaluation and radiator structure improvement.

关键词

摩托车/冷却系统/一维分析/发动机出水温度/结构改进

Key words

motorcycle/cooling system/one dimensional analysis/coolant outlet temperature of engine/structural improvement

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基金项目

国家自然科学基金项目(51876109)

陕西省国际科技合作计划重点项目(2020KWZ-015)

陕西省教育厅青年创新团队科研计划项目(22JP012)

出版年

2024
成都工业学院学报
成都电子机械高等专科学校

成都工业学院学报

影响因子:0.324
ISSN:2095-5383
参考文献量15
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