中国化学工程学报(英文版)2024,Vol.66Issue(2) :203-215.DOI:10.1016/j.cjche.2023.10.005

A method for establishing a bearing residual life prediction model for process enhancement equipment based on rotor imbalance response analysis

Feng Wang Haoran Li Zhenghui Zhang Yan Bai Hong Yin Jing Bian
中国化学工程学报(英文版)2024,Vol.66Issue(2) :203-215.DOI:10.1016/j.cjche.2023.10.005

A method for establishing a bearing residual life prediction model for process enhancement equipment based on rotor imbalance response analysis

Feng Wang 1Haoran Li 1Zhenghui Zhang 2Yan Bai 1Hong Yin 3Jing Bian1
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作者信息

  • 1. National Foundation Research Laboratory of Fault Prevention and Control in Hazardous Chemicals Production System,Engineering Research Center of Chemical Technology Safety,Beijing University of Chemical Technology,Beijing 100029,China
  • 2. China Nuclear Power Engineering Co.,Ltd,Beijing 100840,China
  • 3. CNOOC Tianjin Chemical Research and Design Institute Co.,Ltd,Tianjin Key Laboratory of Energy and Chemical Explosion Safety,Academician Expert Collaborative Innovation Center,Tianjin 300131,China
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Abstract

A rotating packed bed is a typical chemical process enhancement equipment that can strengthen micromixing and mass transfer.During the operation of the rotating packed bed,the nonreactants and products irregularly adhere to the wire mesh packing in the rotor,thus resulting in an imbalance in the vibration of the rotor,which may cause serious damage to the bearing and material leakage.This study proposes a model prediction for estimating the bearing residual life of a rotating packed bed based on rotor imbalance response analysis.This method is used to determine the influence of the mass on the imbalance in the vibration of the rotor on bearing damage.The major influence on rotor vibration was found to be exerted by the imbalanced mass and its distribution radius,as revealed by the results of orthogonal experiments.Through implementing finite element analysis,the imbalance response curve for the rotating packed bed rotor was obtained,and a correlation among rotor imbalance mass,distri-bution radius of imbalance mass,and bearing residue life was established via data fitting.The predicted value of the bearing life can be used as the reference basis for an early safety warning of a rotating packed bed to effectively avoid accidents.

Key words

Rotating packed bed/Mass imbalance/Harmonic response analysis/Residual life/Prediction model

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基金项目

High-Performance Computing Platform of Beijing University of Chemical Technology(BUCT)()

Fundamental Research Funds for the Central Universities(JD2319)

CNOOC Technical Cooperation Project(ZX2022ZCTYF7612)

National Natural Science Foundation of China(51775029)

National Natural Science Foundation of China(52004014)

Chinese Universities Scientific Fund(XK2020-04)

出版年

2024
中国化学工程学报(英文版)
中国化工学会

中国化学工程学报(英文版)

CSTPCDEI
影响因子:0.818
ISSN:1004-9541
参考文献量21
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