首页|Real-time model correction using Kalman filter for Raman-controlled cell culture processes

Real-time model correction using Kalman filter for Raman-controlled cell culture processes

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Raman spectroscopy has found extensive use in monitoring and controlling cell culture processes. In this context, the prediction accuracy of Raman-based models is of paramount importance. However, models established with data from manually fed-batch cultures often exhibit poor performance in Raman-controlled cultures. Thus, there is a need for effective methods to rectify these models. The objective of this paper is to investigate the efficacy of Kalman filter (KF) algorithm in correcting Raman-based models during cell culture. Initially, partial least squares (PLS) models for different components were constructed using data from manually fed-batch cultures, and the predictive performance of these models was compared. Subsequently, various correction methods including the PLS-KF-KF method proposed in this study were employed to refine the PLS models. Finally, a case study involving the auto-control of glucose concentration demonstrated the application of optimal model correction method. The results indicated that the original PLS models exhibited differential performance between manually fed-batch cultures and Raman-controlled cultures. For glucose, the root mean square error of prediction (RMSEP) of manually fed-batch culture and Raman-controlled culture was 0.23 and 0.40 g·L-1. With the implementation of model correction methods, there was a significant improvement in model perfor-mance within Raman-controlled cultures. The RMSEP for glucose from updating-PLS, KF-PLS, and PLS-KF-KF was 0.38, 0.36 and 0.17 g·L-1, respectively. Notably, the proposed PLS-KF-KF model correction method was found to be more effective and stable, playing a vital role in the automated nutrient feeding of cell cultures.

Raman spectroscopyModel correctionAlgorithmModel-predictive controlBioprocess

Xiaoxiao Dong、Zhuohong He、Xu Yan、Dong Gao、Jingyu Jiao、Yan Sun、Haibin Wang、Haibin Qu

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Pharmaceutical Informatics Institute, College of Pharmaceutical Sciences, Zhejiang University, Hangzhou 310058, China

Hisun Biopharmaceutical Co. Ltd., Hangzhou 311404, China

Key Research and Development Program of Zhejiang Province,China

2023C03116

2024

中国化学工程学报(英文版)
中国化工学会

中国化学工程学报(英文版)

CSTPCDEI
影响因子:0.818
ISSN:1004-9541
年,卷(期):2024.70(6)