中国化学工程学报(英文版)2024,Vol.71Issue(7) :1-12.DOI:10.1016/j.cjche.2024.04.003

Phase equilibrium data prediction and process optimization in butadiene extraction process

Baowei Niu Yanjie Yi Yuwen Wei Fuzhen Zhang Lili Wang Li Xia Xiaoyan Sun Shuguang Xiang
中国化学工程学报(英文版)2024,Vol.71Issue(7) :1-12.DOI:10.1016/j.cjche.2024.04.003

Phase equilibrium data prediction and process optimization in butadiene extraction process

Baowei Niu 1Yanjie Yi 1Yuwen Wei 1Fuzhen Zhang 1Lili Wang 1Li Xia 1Xiaoyan Sun 1Shuguang Xiang1
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作者信息

  • 1. Institute of Process System Engineering,College of Chemical Engineering,Qingdao University of Science and Technology,Qingdao 266042,China
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Abstract

In response to the lack of reliable physical parameters in the process simulation of the butadiene extraction,a large amount of phase equilibrium data were collected in the context of the actual process of butadiene production by acetonitrile. The accuracy of five prediction methods,UNIFAC (UNIQUAC Functional-group Activity Coefficients),UNIFAC-LL,UNIFAC-LBY,UNIFAC-DMD and COSMO-RS,applied to the butadiene extraction process was verified using partial phase equilibrium data. The results showed that the UNIFAC-DMD method had the highest accuracy in predicting phase equilibrium data for the missing system. COSMO-RS-predicted multiple systems showed good accuracy,and a large number of missing phase equilibrium data were estimated using the UNIFAC-DMD method and COSMO-RS method. The predicted phase equilibrium data were checked for consistency. The NRTL-RK (non-Random Two Liquid-Redlich-Kwong Equation of State) and UNIQUAC thermodynamic models were used to correlate the phase equilibrium data. Industrial device simulations were used to verify the accuracy of the ther-modynamic model applied to the butadiene extraction process. The simulation results showed that the average deviations of the simulated results using the correlated thermodynamic model from the actual values were less than 2% compared to that using the commercial simulation software,Aspen Plus and its database. The average deviation was much smaller than that of the simulations using the Aspen Plus database (>10%),indicating that the obtained phase equilibrium data are highly accurate and reliable. The best phase equilibrium data and thermodynamic model parameters for butadiene extraction are provided. This improves the accuracy and reliability of the design,optimization and control of the process,and provides a basis and guarantee for developing a more environmentally friendly and economical butadiene extraction process.

Key words

Butadiene extraction/Phase equilibrium data/Prediction methods/Thermodynamic modeling/Process simulation

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基金项目

National Natural Science Foundation of China(22178190)

出版年

2024
中国化学工程学报(英文版)
中国化工学会

中国化学工程学报(英文版)

CSTPCDEI
影响因子:0.818
ISSN:1004-9541
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