首页|Lightweight,Strong and High Heat-Resistant Poly(lactide acid)Foams via Microcellular Injection Molding with Self-Assembly Nucleating Agent

Lightweight,Strong and High Heat-Resistant Poly(lactide acid)Foams via Microcellular Injection Molding with Self-Assembly Nucleating Agent

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Poly(lactide acid)(PLA)foams have shown considerable promise as eco-friendly alternatives to nondegradable plastic foams,such as polystyrene(PS)foams.Nevertheless,PLA foam typically suffers from low heat-resistance and poor cellular structure stemming from its inherent slow crystallization rate and low melt strength.In this study,a high-performance PLA foam with well-defined cell morphology,exceptional strength and enhanced heat-resistance was successfully fabricated via a core-back microcellular injection molding(MIM)process.Differential scanning calorimetry(DSC)results revealed that the added hydrazine-based nucleating agent(HNA)significantly increased the crystallization temperature and accelerated the crystallization process of PLA.Remarkably,the addition of a 1.5 wt%of HNA led to a significant reduction in PLA's cell size,from 43.5 μm to 2.87 μm,and a remarkable increase in cell density,from 1.08x107 cells/cm3 to 2.15x1010 cells/cm3.This enhance-ment resulted in a final crystallinity of approximately 55.7%for the PLA blend foam,a marked improvement compared to the pure PLA foam.Fur-thermore,at 1.5 wt%HNA concentration,the tensile strength and tensile toughness of PLA blend foams demonstrated remarkable improve-ments of 136%and 463%,respectively.Additionally,the Vicat softening temperature of PLA blend foam increased significantly to 134.8 ℃,whereas the pure PLA foam exhibited only about 59.7 ℃.These findings underscore the potential for the preparation of lightweight injection-molded PLA foam with enhanced toughness and heat-resistance,which offers a viable approach for the production of high-performance PLA foams suitable for large-scale applications.

Poly(lactide acid)Nucleating agentMicrocellular injection moldingHeat-resistanceToughness

Xiao-Hu Bing、Wen-Yu Ma、Ming-Hui Wu、Peng Gao、Xiao Zhou、Hai-Bin Luo、Long Wang、Wen-Ge Zheng

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School of materials Science and Engineering,Shanghai University,Shanghai 200444,China

Ningbo Key Lab of Polymer Materials,Ningbo Institute of Material Technology and Engineering,Chinese Academy of Sciences,Ningbo 315201,China

University of Chinese Academy of Sciences,Beijing 100049,China

国家自然科学基金浙江省自然科学基金Science and Technology Innovation Major Special Programme of Ningbo(2025)Chinese Academy of Sciences Pioneer Hundred Talents Program

52003280LQ21B0400032021Z052

2024

高分子科学(英文版)
中国化学会 中国科学院化学研究所

高分子科学(英文版)

CSTPCD
影响因子:0.721
ISSN:0256-7679
年,卷(期):2024.42(6)