高分子科学(英文版)2024,Vol.42Issue(6) :739-750.DOI:10.1007/s10118-024-3088-6

Lightweight,Strong and High Heat-Resistant Poly(lactide acid)Foams via Microcellular Injection Molding with Self-Assembly Nucleating Agent

Xiao-Hu Bing Wen-Yu Ma Ming-Hui Wu Peng Gao Xiao Zhou Hai-Bin Luo Long Wang Wen-Ge Zheng
高分子科学(英文版)2024,Vol.42Issue(6) :739-750.DOI:10.1007/s10118-024-3088-6

Lightweight,Strong and High Heat-Resistant Poly(lactide acid)Foams via Microcellular Injection Molding with Self-Assembly Nucleating Agent

Xiao-Hu Bing 1Wen-Yu Ma 2Ming-Hui Wu 3Peng Gao 3Xiao Zhou 1Hai-Bin Luo 3Long Wang 2Wen-Ge Zheng2
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作者信息

  • 1. School of materials Science and Engineering,Shanghai University,Shanghai 200444,China;Ningbo Key Lab of Polymer Materials,Ningbo Institute of Material Technology and Engineering,Chinese Academy of Sciences,Ningbo 315201,China
  • 2. Ningbo Key Lab of Polymer Materials,Ningbo Institute of Material Technology and Engineering,Chinese Academy of Sciences,Ningbo 315201,China;University of Chinese Academy of Sciences,Beijing 100049,China
  • 3. Ningbo Key Lab of Polymer Materials,Ningbo Institute of Material Technology and Engineering,Chinese Academy of Sciences,Ningbo 315201,China
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Abstract

Poly(lactide acid)(PLA)foams have shown considerable promise as eco-friendly alternatives to nondegradable plastic foams,such as polystyrene(PS)foams.Nevertheless,PLA foam typically suffers from low heat-resistance and poor cellular structure stemming from its inherent slow crystallization rate and low melt strength.In this study,a high-performance PLA foam with well-defined cell morphology,exceptional strength and enhanced heat-resistance was successfully fabricated via a core-back microcellular injection molding(MIM)process.Differential scanning calorimetry(DSC)results revealed that the added hydrazine-based nucleating agent(HNA)significantly increased the crystallization temperature and accelerated the crystallization process of PLA.Remarkably,the addition of a 1.5 wt%of HNA led to a significant reduction in PLA's cell size,from 43.5 μm to 2.87 μm,and a remarkable increase in cell density,from 1.08x107 cells/cm3 to 2.15x1010 cells/cm3.This enhance-ment resulted in a final crystallinity of approximately 55.7%for the PLA blend foam,a marked improvement compared to the pure PLA foam.Fur-thermore,at 1.5 wt%HNA concentration,the tensile strength and tensile toughness of PLA blend foams demonstrated remarkable improve-ments of 136%and 463%,respectively.Additionally,the Vicat softening temperature of PLA blend foam increased significantly to 134.8 ℃,whereas the pure PLA foam exhibited only about 59.7 ℃.These findings underscore the potential for the preparation of lightweight injection-molded PLA foam with enhanced toughness and heat-resistance,which offers a viable approach for the production of high-performance PLA foams suitable for large-scale applications.

Key words

Poly(lactide acid)/Nucleating agent/Microcellular injection molding/Heat-resistance/Toughness

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基金项目

国家自然科学基金(52003280)

浙江省自然科学基金(LQ21B040003)

Science and Technology Innovation Major Special Programme of Ningbo(2025)(2021Z052)

Chinese Academy of Sciences Pioneer Hundred Talents Program()

出版年

2024
高分子科学(英文版)
中国化学会 中国科学院化学研究所

高分子科学(英文版)

CSTPCDCSCD
影响因子:0.721
ISSN:0256-7679
参考文献量46
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