首页|铝板表面无机与有机硅烷复合杂化膜的制备与性能

铝板表面无机与有机硅烷复合杂化膜的制备与性能

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为替代对环境污染严重的传统磷化和六价铬钝化技术,制备了一种由氨基硅树脂、聚氨酯树脂和无机金属组成的硅烷钝化液,将该钝化液涂布于脱脂后的铝板表面使其形成有机无机杂化膜.研究了钝化液pH值、氨基硅树脂的质量分数、聚氨酯树脂的质量分数和无机金属离子Zn2+、Mn2+、Ni2+和Ce3+的种类对杂化膜耐腐蚀性能的影响,并用IR、SEM和TGA对杂化膜进行形貌和结构的表征,通过电化学实验测出不同条件下涂覆杂化膜的铝板的开路电位、EIS谱和Tafel极化曲线对杂化膜进行耐腐蚀性能表征.结果表明:pH值趋于4.5、氨基硅树脂质量分数占15.0%、聚氨酯树脂质量分数占10.0%、金属离子为1.5%Zn2+时所得杂化膜耐腐蚀性能较好.
Preparation and Properties of Inorganic and Organ Silane Composite Hybrid Membrane on Surface of Aluminum Plates
To replace traditional phosphating and hexavalent chromium passivation technologies,which cause serious environmental pollution,a silane passivation solution was prepared.This solution was composed of amino silicone resin,polyurethane resin and inorganic metal.It was then coated on the degreased aluminum plate surface to form an organic-inorganic hybrid film.The study investigated the effects of various fac-tors on the corrosion resistance of the hybrid membrane:the pH value of the passivation solution,the mass fractions of amino silicone resin and polyurethane resin and the types of inorganic metal ions(Zn2+,Mn2+,Ni3+and Ce3+).The morphology and structure of the hybrid membrane were characterized by infrared spectrum(IR),scanning electron microscopy(SEM)and thermogravimetric analysis(TGA).Characterizing the corrosion resistance of hybrid membrane by measuring the open circuit potential,EIS spectrum and Tafel polarization curve of aluminum plates coated with hybrid membrane under different conditions through electrochemical experiments.Results showed that the hybrid membrane exhibited good corrosion resistance when the pH value was around 4.5,the mass fraction of amino silicone resin was 15.0%,the mass fraction of polyurethane resin was 10.0%,and the metal ion was 1.5%Zn2+.

silane passivation solutionhybrid membraneamino silicone resinpolyurethane resincorrosion resistance

徐英男、于海、郭承鑫、刘光政、潘文波、王军淇、侯传金

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大连高佳化工有限公司,辽宁大连 116308

大连工业大学轻工与化学工程学院,辽宁大连 116034

硅烷钝化液 杂化膜 氨基硅树脂 聚氨酯树脂 耐蚀性

辽宁省自然科学基金项目

2022-MS-346

2024

材料保护
武汉材料保护研究所,中国腐蚀与防护学会 中国表面工程协会

材料保护

CSTPCD
影响因子:1.129
ISSN:1001-1560
年,卷(期):2024.57(2)
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