材料保护2024,Vol.57Issue(6) :29-35,58.DOI:10.16577/j.issn.1001-1560.2024.0123

热基锌铝镁镀层钢切边初始腐蚀机理和保护性能研究

Initial Corrosion Mechanism and Protection Performance of Hot-Based Zn-Al-Mg Alloy Coating Steel Cut Edge

庞晟 何鑫 商婷 刘超 程学群
材料保护2024,Vol.57Issue(6) :29-35,58.DOI:10.16577/j.issn.1001-1560.2024.0123

热基锌铝镁镀层钢切边初始腐蚀机理和保护性能研究

Initial Corrosion Mechanism and Protection Performance of Hot-Based Zn-Al-Mg Alloy Coating Steel Cut Edge

庞晟 1何鑫 2商婷 3刘超 2程学群2
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作者信息

  • 1. 芜湖新兴铸管有限责任公司,安徽 芜湖 241002
  • 2. 北京科技大学新材料技术研究院,北京 100083;北京科技大学国家材料腐蚀与防护科学数据中心,北京 100083
  • 3. 首钢集团有限公司技术研究院 绿色可循环钢铁流程北京市重点实验室,北京 100043
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摘要

以低铝低镁型Zn1.5Al1.1Mg热基锌铝镁镀层板为研究对象,采用SEM、EDS、XRD等方式,明确了低铝低镁锌铝镁镀层板其切边的初始腐蚀机制,并通过SEM、XRD对浸泡实验和循环腐蚀实验后的试样其切边处的腐蚀产物种类和形貌进行分析,研究锌铝镁镀层对其切边处的保护性能.结果表明:锌铝镁镀层其切边是由纯Zn相、Zn-MgZn2二元共晶、Zn-MgZn2-Al三元共晶3种组织构成;含有MgZn2相的三元共晶和二元共晶在锌铝镁切边的腐蚀初期通常作为腐蚀萌生点,进而扩展到整个镀层;在锌铝镁镀层切边的长期腐蚀过程中,Zn元素起到主要保护作用,游离的Zn2+通过形成碱式碳酸锌[Zn5(OH)6(CO3)2]和碱式氯化锌[Zn5(OH)8Cl2·H2O]在镀层切边处堆积,阻碍腐蚀介质的纵向扩展,当其转变为多孔氧化锌时,镀层保护失效,切边受到破坏.

Abstract

The low-aluminum and low-magnesium Zn1.5Al1.1Mg hot-based Zn-Al-Mg alloy coated plate was employed as research object,the initial corrosion mechanism of the cut edges of low aluminum,low magnesium Zn-Al-Mg alloy coated plates was clarified by SEM,EDS,XRD and other methods. Moreover,through SEM and XRD method,the types and morphology of corrosion products at the cut edges of the specimens after immersion and cyclic corrosion experiments were analyzed for evaluating the protective performance of Zn-Al-Mg alloy coatings on their cut edges. Results showed that the cut edge of the Zn-Al-Mg alloy coating was composed of three microstructures:pure Zn phase,Zn-MgZn2 binary eutectic and Zn-MgZn2-Al ternary eutectic. In general,the ternary eutectic and binary eutectic containing MgZn2 phase served as corro-sion initiation points during the initial corrosion stage of Zn-Al-Mg alloy cut edges,and then extended to the entire coating. During the long-term corrosion process of cutting edges in Zn-Al-Mg alloy coatings,the Zn element played a major protective role. Specifically,free Zn2+accumulated at the cutting edge of the coating by forming basic zinc carbonate[Zn5(OH)6(CO3)2]and basic zinc chloride[Zn5(OH)8Cl2·H2O],hindering the longitudinal expansion of the corrosive medium. Nevertheless,when these precipitates transformed into porous ZnO,the protective capabilities of the coating failed,and the cut edge was damaged.

关键词

热基锌铝镁镀层/切边/腐蚀机理/微观组织/循环腐蚀试验

Key words

hot-based Zn-Al-Mg alloy coating/cut edge/corrosion mechanism/microstructure/cyclic corrosion test

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基金项目

国家自然科学基金项目(52104319)

出版年

2024
材料保护
武汉材料保护研究所,中国腐蚀与防护学会 中国表面工程协会

材料保护

CSTPCDCSCD
影响因子:1.129
ISSN:1001-1560
参考文献量2
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