材料保护2024,Vol.57Issue(6) :113-120,146.DOI:10.16577/j.issn.1001-1560.2024.0134

液压支架内壁激光熔覆铁基耐磨涂层工艺及性能研究

Study on the Technique and Properties of Fe-Based Wear-Resistant Coatings via Laser Cladding on Hydraulic Support Inner Walls

张超 王成 王伟 党雷 蒋鲤鸿
材料保护2024,Vol.57Issue(6) :113-120,146.DOI:10.16577/j.issn.1001-1560.2024.0134

液压支架内壁激光熔覆铁基耐磨涂层工艺及性能研究

Study on the Technique and Properties of Fe-Based Wear-Resistant Coatings via Laser Cladding on Hydraulic Support Inner Walls

张超 1王成 2王伟 3党雷 4蒋鲤鸿4
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作者信息

  • 1. 陕西彬长矿业集团有限公司生产服务中心,陕西 咸阳 713600
  • 2. 西安建筑科技大学机电工程学院,陕西 西安 710055
  • 3. 西安建筑科技大学机电工程学院,陕西 西安 710055;西安建筑科技大学冶金工程学院,陕西 西安 710055
  • 4. 西安建筑科技大学冶金工程学院,陕西 西安 710055
  • 折叠

摘要

为改善液压支架立柱内壁的磨损性能,以3种不同Ni含量的铁基合金粉末为原料,采用激光熔覆技术在某液压支架立柱内壁分别制备了X1,X2,X33种铁基涂层.通过金相显微镜、三维共聚焦表面形貌仪、万能试验机、高速往复摩擦磨损试验机等对其显微组织、力学性能及摩擦学性能进行分析.结果表明:3种涂层组织均致密均匀,与基体呈良好的冶金结合,熔覆层主要由BCC结构α-Fe和(Fe-Cr)固溶体组成,其中X2与X3熔覆层有(Fe-Cr-Ni)相形成;3种涂层中X1的抗拉强度为563 MPa,X2的抗拉强度为597 MPa,X3的抗拉强度为470 MPa,X2的抗拉强度最高;3种涂层磨损率均小于基体,其中基体的磨损率约为X2涂层磨损率的8倍左右,基体的磨损机理主要为黏着磨损和磨粒磨损,涂层的磨损机理主要为磨粒磨损.

Abstract

To improve the wear resistance of the inner wall of hydraulic support columns,Fe-based coatings X1,X2 and X3 were prepared on the inner wall of a hydraulic support column using laser cladding technology with three different Ni-content Fe-based alloy powders. The micro-structure,mechanical properties and tribological performance of these coatings were analyzed using metallographic microscope,3D confocal surface topography instrument,universal testing machine and high-speed reciprocating friction and wear testing machine. Results showed that three coatings were homogeneous and compact,and had good metallurgical bonding with the substrate. The cladding layers were mainly com-posed ofα-Fe with a BCC structure and a (Fe-Cr) solid solution,with the formation of a (Fe-Cr-Ni) phase in the X2 and X3 cladding layers. Among the three coatings,the tensile strengthes of X1,X2 and X3 were 563,597 and 470 MPa,respectively,with X2 having the highest ten-sile strength. The wear rates of the three coatings were all lower than that of the substrate,with the wear rate of the substrate being approximate-ly eight times that of the X2 coating. The wear mechanism of the substrate was primarily dominated by adhesive wear and abrasive wear,while the wear mechanism of the coatings was mainly abrasive wear.

关键词

激光熔覆/Fe基涂层/显微组织/拉伸性能/摩擦学性能

Key words

laser cladding/Fe-based coating/microstructure/tensile properties/tribological properties

引用本文复制引用

基金项目

国家自然科学基金面上项目(51975450)

陕西省创新能力支撑计划青年科技新星项目(2021KJXX-32)

西安市先进制造业技术攻关计划项目(21XJZZ0031)

陕西省教育厅服务地方专项科研计划项目(22JC047)

陕西省重点研发项目(2023-BGY-383)

校企合作计划资助项目(20230790)

出版年

2024
材料保护
武汉材料保护研究所,中国腐蚀与防护学会 中国表面工程协会

材料保护

CSTPCDCSCD
影响因子:1.129
ISSN:1001-1560
参考文献量16
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