材料保护2024,Vol.57Issue(9) :161-167,179.DOI:10.16577/j.issn.1001-1560.2024.0213

精密模压模具用类金刚石薄膜表面失效与恢复

Surface Failure and Restore of Diamond-Like Carbon Films for Precision Molding Moldes

向青云 杜重洋 王乃帅 王健强 王永康 李松
材料保护2024,Vol.57Issue(9) :161-167,179.DOI:10.16577/j.issn.1001-1560.2024.0213

精密模压模具用类金刚石薄膜表面失效与恢复

Surface Failure and Restore of Diamond-Like Carbon Films for Precision Molding Moldes

向青云 1杜重洋 2王乃帅 1王健强 1王永康 2李松2
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作者信息

  • 1. 成都光明光电股份有限公司,四川 成都 610100;特种光学玻璃材料技术创新中心,四川 成都 610100
  • 2. 成都光明南方光学科技有限责任公司,四川 成都 610500
  • 折叠

摘要

为了研究精密模压模具用类金刚石(DLC)薄膜的表面失效过程,探索恢复失效薄膜表面性能的方法,用磁过滤阴极电弧设备在硬质合金模具上制备无氢类金刚石ta-C薄膜,在精密模压机上使用该模具对玻璃开展模压.通过拉曼光谱检测经历不同次数模压薄膜结构变化情况,使用维氏硬度计、白光干涉仪检测模压前和多轮模压后ta-C薄膜的表面状态差异,从而评价薄膜在精密模压过程中的失效方式.结果表明:随着模压次数的增加,ta-C薄膜拉曼特征峰比值ID/IG从0.66上升到超过2.67,发生四面体配位sp3向三配位键合结构sp2的相转变.ta-C薄膜的硬度经模压后下降了15.5%,表面粗糙度由0.6 nm增大到25.8 nm,且膜层的整体均匀性下降.薄膜失效异常位置分析揭示了相转变主要发生在薄膜外表面,薄膜内部结构在模压过程中仍保持相对稳定,通过氧离子刻蚀可以使模压后的ta-C薄膜表面状态恢复.

Abstract

In order to study the surface failure process of diamond-like carbon films used in precision molding molds and to explore methods for restoring the surface properties of failed films,a hydrogen-free diamond-like carbon (ta-C) film was prepared on a hard alloy mold using magnetic filtered cathode arc equipment,the mold was used to mold glass in a precision molding press. The structural changes of the films undergoing different times of molding were detected by Raman spectroscopy,and the differences in the surface state of ta-C films before molding and after multiple rounds of molding were detected by using a Vickers hardness tester and white light interferometer,so as to evaluate the failure mode of the films in the precision molding process. The results showed that as the number of molding cycles increased,the Raman characteristic peak ratio ID/IG of the ta-C film increased from 0.66 to 2.67,indicating a phase transition from tetrahedral sp3 to triple coordina-tion bonding sp2 . After molding,the hardness of the ta-C film decreased by 15.5%,while the surface roughness increased from 0.6 nm to 25.8 nm. The overall uniformity of the film layer decreased. Analysis of the location of film failure anomalies revealed that the phase transition mainly occurred on the outer surface of the film,and the inner structure of the film remained relatively stable during the molding process,and the surface state of the molded ta-C film could be restored by oxygen ion etching.

关键词

类金刚石薄膜/玻璃精密模压/失效分析/表面恢复

Key words

DLC film/glass precision molding/failure analysis/surface restore

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出版年

2024
材料保护
武汉材料保护研究所,中国腐蚀与防护学会 中国表面工程协会

材料保护

CSTPCDCSCD
影响因子:1.129
ISSN:1001-1560
参考文献量19
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