首页|平面流铸制备Fe-3%Si硅钢微观组织的数值模拟

平面流铸制备Fe-3%Si硅钢微观组织的数值模拟

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针对平面流铸工艺的特点,通过元胞自动机和有限元模型模拟分析Fe-3%Si硅钢平面流铸过程的传热、凝固和晶粒生长过程。当熔潭达到稳定时,在熔潭内部的上、下半月面附近观察到不同程度的涡流现象;熔体接触冷却辊开始凝固并形成稳定薄带;薄带组织主要由贴辊面附近先形成的等轴晶薄层和随后形成的柱状晶组成;贴辊面晶粒尺寸为3~5 μm,自由面晶粒尺寸为7~11 μm。增大过热度和喷嘴速度都会使晶粒尺寸增大,柱状晶比例增大;而提高换热系数和冷却辊转速会使晶粒尺寸减小,柱状晶比例减小。
Numerical Simulation of Microstructure of Fe-3%Si Silicon Steel Prepared by Planar Flow Casting
Considering the characteristics of the planar flow casting process,numerical simulation was used to analyze the heat transfer,solidification and grain growth of Fe-3%Si silicon steel in plane flow casting process by using cellular automaton and finite element models.Different degrees of reflux were observed near the upper and lower free surfaces in the stable melt pool.The melt that contacts cooling roller begins to solidify to form a stable ribbon in a very short time;the structure of ribbon is equiaxed grains of the roller surface and columnar grains of the free surface,and the grain size is small;the grain size of the roller surface is about 3-5 μm,and the grain size of the free surface is about 7-11 μm.Increasing the superheat and nozzle speed will increase the grain size and the proportion of columnar crystals,while increasing the heat transfer coefficient and cooling roller speed will reduce the grain size.

planar flow castingnumerical simulationsilicon steelmicrostructurecolumnar grain

宫晓威、常庆明、常佳琦、鲍思前

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武汉科技大学材料学部,武汉 430081

武汉科技大学省部共建耐火材料与冶金国家重点实验室,武汉 430081

平面流铸 数值模拟 硅钢 微观组织 柱状晶

2025

材料导报
重庆西南信息有限公司

材料导报

北大核心
影响因子:0.605
ISSN:1005-023X
年,卷(期):2025.39(2)