首页|激光增材制备Ti-6Al-4V/TiC金属陶瓷熔覆层组织与性能强化

激光增材制备Ti-6Al-4V/TiC金属陶瓷熔覆层组织与性能强化

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Ti-6Al-4V合金因具有良好的强度、塑性、韧性、耐蚀性以及可焊性,在航空航天以及化工装备制造领域具有广泛应用,但其硬度以及耐磨性不高等性能短板,一定程度上限制了其摩擦磨损工况下的服役寿命.本研究基于激光熔覆优化工艺方法,增材制备具有TiC添加相的Ti-6Al-4V合金同质金属陶瓷熔覆层,表征并验证TiC增强相对熔覆层组织以及基本力学性能的强化作用.结果表明:熔覆层主要物相包括α-Ti,β-Ti以及TiC,其中TiC在熔覆层内过饱和析出,且受熔覆层不同位置过冷度差异影响,析出的TiC在熔覆层顶部以细小的颗粒状为主,而在熔覆层中部则主要呈树枝及花瓣状析出,熔覆层底部新增了麦穗状的析出形状,而稀释区则未见明显TiC析出.熔覆层平均显微硬度为530HV0.5,较基体提升了61%;在35 N载荷下,熔覆层平均摩擦因数为0.3583,较基体降低了11%,体积磨损率约为基材的87%,磨损形式为黏着磨损和磨粒磨损.
Microstructure and properties enhancement of Ti-6Al-4V/TiC cermet cladding layers prepared by laser additive manufacturing
Ti-6Al-4V alloy is widely used in aerospace and chemical equipment manufacturing due to its good strength,plasticity,toughness,corrosion resistance and weldability,but its hardness and abrasion resistance are not high enough to limit its service life under frictional wear conditions to some extent.Ti-6Al-4V alloy homogeneous cermet cladding layer with TiC-added phase was additively prepared based on the optimized process method of laser cladding,and the strengthening effect of TiC enhancement with respect to the cladding layer microstructure as well as the basic mechanical properties was characterized and verified.The results show that the main phases of the cladding layer include α-Ti,β-Ti and TiC,of which TiC is supersaturated and precipitated within the cladding layer.Due to the difference in the supercooling degree at different locations of the cladding layer,the precipitated TiC is mainly in the form of fine particles at the top of the cladding layer,while it is mainly in the form of dendrites and petals in the middle of the cladding layer.The bottom of the cladding has a new wheat spikes precipitation shape,while no significant TiC precipitation is seen in the dilution zone.The average microhardness of the cladding layer is 530HV0.5,which is 61% higher than that of the substrate;the average friction coefficient of the cladding layer is 0.3583 at 35 N load,which is 11% lower than that of the substrate,and the volume wear rate is about 87% that of the substrate,and the wear is in the form of adhesive wear and abrasive wear.

laser claddingTi-6Al-4VTiCcladding layermicrostructure and property

范战争、任维彬、方世源、王玉江

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江苏理工学院机械工程学院,江苏常州 213001

北京特种工程设计研究院,北京 100076

陆军装甲兵学院,北京 100072

激光熔覆 Ti-6Al-4V TiC 熔覆层 组织与性能

江苏理工学院研究生实践创新计划装备再制造技术重点实验室项目国家商用飞机制造工程技术研究中心创新基金

XSJCX23_21ZX7Y201901SY00501-6142005180402COMAC-SFGS-2021-610

2024

材料工程
中国航发北京航空材料研究院

材料工程

CSTPCD北大核心
影响因子:0.78
ISSN:1001-4381
年,卷(期):2024.52(5)
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