材料科学技术(英文版)2024,Vol.170Issue(3) :221-237.DOI:10.1016/j.jmst.2023.05.045

Abnormal mechanochemical effect in ultraprecision machining of an additively manufactured precipitation-strengthened high-entropy alloy

Long Xu Yuchao Bai Yunfa Guo Chang Ren Xiaohua Tan Yandong Jia Gang Wang Hao Wang
材料科学技术(英文版)2024,Vol.170Issue(3) :221-237.DOI:10.1016/j.jmst.2023.05.045

Abnormal mechanochemical effect in ultraprecision machining of an additively manufactured precipitation-strengthened high-entropy alloy

Long Xu 1Yuchao Bai 2Yunfa Guo 2Chang Ren 3Xiaohua Tan 4Yandong Jia 3Gang Wang 3Hao Wang2
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作者信息

  • 1. Institute of Materials,Shanghai University,Shanghai 200444,China;Zhejiang Institute of Advanced Materials,Shanghai University,Jiashan 314100,China;Department of Mechanical Engineering,National University of Singapore,Singapore 117575,Singapore
  • 2. Department of Mechanical Engineering,National University of Singapore,Singapore 117575,Singapore
  • 3. Institute of Materials,Shanghai University,Shanghai 200444,China;Zhejiang Institute of Advanced Materials,Shanghai University,Jiashan 314100,China
  • 4. Institute of Materials,Shanghai University,Shanghai 200444,China
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Abstract

Recently,researchers have explored the use of precipitation strengthening and finer microstructures with high-density dislocations in additive manufacturing to produce high-entropy alloys(HEAs)with ad-justable properties.However,the inherent surface roughness and lack of machinability research in AMed HEAs limit their engineering applications.In this study,we systematically investigated the microstruc-tural characteristics,mechanical properties,and machinability of Fe29.3Co28.7Ni28.6Al6.8Ti6.6(at.%)HEAs with three different structures:single FCC phase cellular(SPC),dual precipitation-strengthened(DPS),and single precipitation-strengthened(SPS).These structures were fabricated by selective laser melting and isothermally annealing at 780 and 940 ℃.Compared to SPC HEA,DPS HEA exhibits a significant in-crease in yield strength and ultimate tensile strength but with a dramatic sacrifice in ductility.SPS HEA exhibits similar mechanical properties to SPC HEA due to the pronounced coarsening of L21 precipitates.The ultraprecision machining micro-cutting test showed that SPC HEA had a significant mechanochem-ical effect,as evidenced by a sharp drop in cutting force for inked workpieces,but not DPS HEA.An abnormal finding was that the negligible reflection of cutting force for SPS HEAs suggested a negative mechanochemical effect,even though SPS HEA had equally excellent plasticity like SPC HEA.It was found that nanocrystallization-induced strength enhancement and ductility reduction of SPS HEA lead to chips'deformation dominated by shear avalanche rather than chip folding of SPC HEA,which involves the re-duction of surface energy and friction of chips'interfaces.Overall,these results and our research findings may guide the machining of AMed precipitation-strengthened HEAs and accelerate their engineering ap-plication.

Key words

High-entropy alloy/Selective laser melting/Precipitation strengthening/Machinability/Mechanochemical effect

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基金项目

国家自然科学基金(52271149)

国家自然科学基金(51971123)

国家自然科学基金(51925103)

Innovation Program of Shanghai Municipal Education Commission(2021-01-07-00-09-E00114)

Program 173(2020-JCIQ-ZD-186-01)

高等学校学科创新引智计划(111计划)(D16002)

Space Utilization System of China Manned Space Engineering(KJZ-YY-NCL08)

Singapore Ministry of Education Academic Research Funds(MOE-T2EP50120-0010)

Singapore Ministry of Education Academic Research Funds(MOE-T2EP50220-0010)

Singapore Ministry of Education Academic Research Funds(A-8001225-00-00)

China Scholarship Council(CSC)Scholarship,China(CSC 202106890047)

出版年

2024
材料科学技术(英文版)
中国金属学会 中国材料研究学会 中国科学院金属研究所

材料科学技术(英文版)

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影响因子:0.657
ISSN:1005-0302
参考文献量81
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