材料科学技术(英文版)2024,Vol.180Issue(13) :69-79.DOI:10.1016/j.jmst.2023.07.078

Solid dust induced roughening and overheating of TBC-coated superalloy

Jia-Qi Han Mei-Jun Liu Javad Mostaghimi Guan-Jun Yang
材料科学技术(英文版)2024,Vol.180Issue(13) :69-79.DOI:10.1016/j.jmst.2023.07.078

Solid dust induced roughening and overheating of TBC-coated superalloy

Jia-Qi Han 1Mei-Jun Liu 1Javad Mostaghimi 2Guan-Jun Yang1
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作者信息

  • 1. State Key Laboratory for Mechanical Behavior of Materials,School of Materials Science and Engineering,Xi'an Jiaotong University,Xi'an 710049,China
  • 2. Department of Mechanical and Industrial Engineering,University of Toronto,Toronto,ON M5S 3G8,Canada
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Abstract

Thermal barrier coatings(TBC)on superalloy blade/vane enable an increase in turbine inlet temperature(TIT)and aero-engine efficiency.However,the deposition of dust on TBC significantly ablates superalloys and becomes a bottleneck for advanced engine development.This paper presents a comprehensive mod-eling approach,based on an experiment involving dust deposition on a TBC-coated substrate,aimed at understanding the fundamental cause of substrate ablation.The results show that a significant increase in surface roughness is obtained experimentally with dust accumulation.The temperature field within the TBC-substrate system is disturbed by surface roughening.Consequently,the film cooling is seriously destroyed.While the dust accumulated on the TBC surface also contributes to heat insulation by increas-ing the effective TBC thickness,localized overheating of the substrate occurs and then leads to ablation and premature failure of the substrate.This elucidation of the overheating mechanism could inform the development of strategies to resist dust accumulation in advanced aero engines.

Key words

Thermal barrier coating/Superalloy/Dust/Roughness/Overheating

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基金项目

国家自然科学基金(51901175)

中国博士后科学基金(2020T130499)

中国博士后科学基金(2019M653602)

HPC platform in Xi'an Jiaotong University()

出版年

2024
材料科学技术(英文版)
中国金属学会 中国材料研究学会 中国科学院金属研究所

材料科学技术(英文版)

CSTPCDCSCD
影响因子:0.657
ISSN:1005-0302
参考文献量50
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