首页|横向载荷作用下表征螺栓紧固结构松动特征参量的研究

横向载荷作用下表征螺栓紧固结构松动特征参量的研究

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为建立评价螺栓紧固结构在横向振动载荷作用下的松动判据,开展基于升降法的螺栓松动试验,联合有限元仿真计算,对螺栓紧固结构松动特征参量进行量化表征.首先,使用设计改进后的试验装置进行螺栓松动试验,在3种不同的预紧力条件下,通过升降法确定对应的3个最小横向松动载荷;然后,基于试验条件,建立带有螺纹接触面的螺栓紧固结构有限元模型,逐级施加横向载荷,直至有限元模型预紧力发生明显下降;最后,对被夹板接触面上的多个参量进行分析,讨论不同参量在螺栓发生松动时的变化情况.试验与仿真结果表明:螺栓紧固结构的松动主要受上、下被夹板接触面的摩擦力影响;在不同预紧力条件下,螺栓紧固结构发生松动时,其最小横向松动载荷不同,预紧力越大,最小横向松动载荷也越大;当螺栓紧固结构在3个最小横向松动载荷作用下发生松动时,得到的3个被夹板中心线上的位移量最大值基本相等;位移量最大值的数值与螺栓预紧力大小无关,属于螺栓紧固结构基本属性,因此将此位移量最大值作为螺栓紧固结构的松动特征参量,以表征横向振动载荷作用下螺栓紧固结构的松动.当螺栓紧固结构尺寸和预紧力已知时,基于该参量,可以计算出使螺栓发生松动的最小横向载荷幅值.研究成果可以为高速列车中的螺栓紧固结构防松设计提供依据.
Study on the characteristic parameters of the loosening of bolt-fastened structures under transverse load
To establish a criterion for assessing the looseness of bolt-fastened structures subjected to transverse vibration loads,a bolt loosening experiment was conducted based on the staircase tests. Finite element simulation calculations were also employed to quantitatively characterize the parameters indicative of bolt loosening. Initially,a bolt loosening test was conducted using an improved testing apparatus. Under three different preload conditions,three minimum lateral loosening load amplitudes corresponding to each condition were determined through staircase tests. Subsequently,a finite element model of the bolt-fastened structure with threaded contact surfaces was created under the specified experimental conditions. Finally,lateral loads were incrementally imposed until the preload of the finite element model decreased significantly. After completing the simulation,an analysis of various parameters on the contact surface of the bolt-fastened structure splint was performed,and variations in different parameters during the loosening of the bolt-fastening structure were discussed. Both experimental and simulation results demonstrated that the loosening of bolt-fastened structures was primarily influenced by the frictional forces acting at the contact surfaces between the upper and lower splints. Under different preload conditions,the minimum lateral loosening load that loosens the bolt fastening structure was also different. A higher preload corresponded to a greater minimum lateral loosening load. Simultaneously,it turned out that three maximum displacement of the bolt-fastened structure on the center line of the splint almost remained constant when subjected to three minimum transverse loosening loads. This displacement value was independent of bolt preloads,serving as a fundamental property of the bolt-fastened structure. Therefore,this paper employed this displacement value is a distinctive parameter for bolt-fastened structures to characterize the loosening of bolt-fastened structures under lateral vibration loads. The minimum lateral load amplitude can be calculated based on this parameter when the size and preload of the bolt-fastened structure are known. The investigation results can serve as a foundation for the anti-loosening design of bolt-fastened structures in high-speed trains.

bolt-fastened structurepreloadbolt loosethe amount of displacementanti-loosening design

蒋广耀、鲁连涛、张明远、曾东方

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西南交通大学 轨道交通运载系统全国重点实验室,四川 成都 610031

济南大学 机械工程学院,山东 济南 250022

螺栓紧固结构 预紧力 松动 位移量 防松设计

国家自然科学基金资助项目

52105185

2024

铁道科学与工程学报
中南大学 中国铁道学会

铁道科学与工程学报

CSTPCD北大核心EI
影响因子:0.837
ISSN:1672-7029
年,卷(期):2024.21(8)