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高铁预制箱梁混凝土振捣技术及智能化发展

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在施工人员老龄化的时代背景及"新型工业化"的发展要求下,高铁预制箱梁混凝土振捣施工向机械化、信息化、智能化、少人化转型已成为行业发展必然趋势.然而,混凝土振捣施工工序复杂、研究方向庞杂,暂无学者对高铁预制箱梁混凝土智能振捣研究成果进行系统性梳理.为此,开展高铁箱梁振捣施工工艺详细调研,解剖振捣施工重难点.从振捣参数研究、智能化振捣方法研究2个方面系统性梳理研究成果,总结具有研究可行性、施工实用性的智能振捣研究方向和发展前景.调研结果表明,目前混凝土振捣施工难以摆脱由工人经验主导的施工模式,存在标准难落实、质量难把控、人力负担重、效率难保障等问题.相关学者虽已从混凝土材料特性、振捣参数研究、机械化施工装备研发、振捣状态感知等多领域实现了技术突破,但技术路径不系统、不明确.为助力智能化振捣落地实施,总结出以下技术路线:首先,应从混凝土材料特性研究入手,建立基于物料流变参数的振捣参数施工标准;其次,开展多学科研究团队联合攻关,将走行系统、控制系统、感知系统集成于一体,形成一套可实现混凝土浇筑、振捣、收面施工的系统化装备;最后,研究基于智能化传感器信号反馈的振捣状态感知方法,实现振捣状态的感知和信息化管理.
Concrete vibrating technology and intelligent development of prefabricated box girders for high speed railway
In the context of an aging workforce and the demands of"new industrialization",the transition towards mechanization,informatization,intelligence,and labor-reduction has become an inevitable trend in the construction of high-speed railway precast box girders.However,the process of concrete vibration is complex,and the existing research findings lack coherence and focus.Currently,no scholars have systematically summarized the methods of intelligent concrete vibration for high-speed railway precast box girders.Therefore,it is essential to conduct a detailed investigation of the construction process for railway box girders,analyzing the difficulties and challenges involved.By systematically organizing research findings related to vibration parameters and intelligent vibration methods,this study summarized feasible and practical research directions and development prospects for intelligent vibration.The survey results show that concrete vibration construction still heavily relies on workers'experiences,facing challenges such as difficulties in implementing standards,quality control,efficiency assurance,and significant manpower burdens.Although scholars have achieved technological breakthroughs in various fields,including concrete material properties,vibration parameter research,mechanized construction equipment development,and vibration state perception,the technological pathways remain neither systematic nor clear.To facilitate the implementation of intelligent vibration,the following technological routes were proposed:first,research should begin with the properties of concrete materials,establishing construction standards for vibration parameters based on the rheological parameters of the materials.Second,a multidisciplinary research team should be assembled to integrate walking systems,control systems,and perception systems into a comprehensive set of equipment capable of performing concrete construction.Finally,research should be conducted on a vibration state perception methods based on intelligent sensor signal feedback to manage the construction state.

concretevibrationprefabricated box girdershigh-speed railwayresearch progressintelligence

李梓巍、张少朋、牛远志、李艳

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中国铁路设计集团有限公司 土建工程设计研究院,天津 300308

混凝土 振捣施工 高速铁路 预制箱梁 研究进展 智能化

2024

铁道科学与工程学报
中南大学 中国铁道学会

铁道科学与工程学报

CSTPCD北大核心EI
影响因子:0.837
ISSN:1672-7029
年,卷(期):2024.21(12)