首页|1000MPa级水电用高强钢焊接试验与应用基础研究

1000MPa级水电用高强钢焊接试验与应用基础研究

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国外水电用1000MPa级高强钢及配套焊接技术的研制与应用起步较早,并在 2000 年左右实现1000MPa级高强钢在高水头抽水蓄能电站引水系统压力钢管及钢岔管等关键承压部件上的应用,形成了高强钢钢板、配套焊材以及成套焊接技术的完整产业链.目前,我国开发的高水头电站HD值(表征压力钢管规模以及技术难度的重要参数值)已经接近甚至超过国外已应用1000MPa级高强钢的水电工程,但我国尚未有成功应用1000MPa级高强钢并投入运行的水电工程案例.因此,随着我国高水头大容量冲击式和抽水蓄能电站建设,对实现1000MPa级高强钢的自主研制和应用十分迫切.通过本试验研究,掌握了国产 1000MPa级水电用高强钢焊接性综合量化评估方法、高效优质焊接工艺控制等关键技术,开发的配套焊接技术在低温冲击韧性、稳定性、冷热裂纹敏感性等关键性能指标方面表现良好,并通过焊接返修试验、焊接模型水压试验及应力分析验证了钢板、焊材以及焊接工艺的可靠性,可以满足1000MPa级水电用高强钢焊接要求.本试验研究成果可为1000MPa高强钢及配套焊接技术的工程应用提供技术支撑.
Basic Research on Welding Test and Application of 1000MPa High Strength Steel for Hydropower
The development and application of 1000MPa high-strength steel and supporting welding technology for hydropower in foreign countries started earlier and around 2000,the application of 1000MPa high-strength steel in key pressure bearing components such as pressure steel pipes and steel bifurcations in the water intake system of high head pumped storage power stations was achieved,forming a complete industrial chain of high-strength steel plates,supporting welding materials,and complete welding technology.At present,the HD value of high head power stations developed in China(an important parameter that characterizes the scale and technical difficulty of pressure steel pipes)has approached or even exceeded the hydropower projects that have already applied 1000MPa high-strength steel abroad.However,there have been no successful cases of hydropower projects in China that have applied 1000MPa high-strength steel and put it into operation.Therefore,with the construction of high head and large capacity impact and pumped storage power stations in China,it is urgent to achieve independent research and application of 1000MPa high-strength steel.Through this experimental study,key technologies such as comprehensive quantitative evaluation method for weldability of domestic 1000MPa high-strength steel for hydropower and efficient and high-quality welding process control have been mastered.The developed supporting welding technology performs well in key performance indicators such as low-temperature impact toughness,stability,and sensitivity to cold and hot cracks.The reliability of steel plates,welding materials,and welding processes has been verified through welding repair tests,welding model hydrostatic tests,and stress analysis,which can meet the welding requirements of 1000MPa high-strength steel for hydropower.The research results of this experiment can provide technical support for the engineering application of 1000MPa high-strength steel and supporting welding technology.

cold crackingfracture stressheat inputhot crackingCTODTOFD1000MPa high-strength steel

甘洪丰、杨年浩、王环东、段伟赞、田井成、徐玉君、付有泰、孙乃明

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哈尔滨电机厂有限责任公司,哈尔滨 150040

中国三峡建工(集团)有限公司,武汉 430000

吉林松江河水力发电有限责任公司,长春 130032

哈尔滨焊接研究所有限公司,哈尔滨 150028

中国水利水电第十四工程局有限公司,昆明 650212

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冷裂纹 断裂应力 热输入 热裂纹 CTOD TOFD 1000MPa级水电用高强钢

2024

大电机技术
哈尔滨大电机研究所

大电机技术

CSTPCD
影响因子:0.329
ISSN:1000-3983
年,卷(期):2024.(6)