电镀与涂饰2024,Vol.43Issue(5) :73-78.DOI:10.19289/j.1004-227x.2024.05.010

缸体类零件内腔硬质阳极氧化加极装置设计与改进

Design and improvement of electrode-adding tooling for hard anodizing inside the cavity of cylinder part

申健 徐凯 王斌 刘焱 刘高飞 王小松 江海涛 马帅鹏
电镀与涂饰2024,Vol.43Issue(5) :73-78.DOI:10.19289/j.1004-227x.2024.05.010

缸体类零件内腔硬质阳极氧化加极装置设计与改进

Design and improvement of electrode-adding tooling for hard anodizing inside the cavity of cylinder part

申健 1徐凯 1王斌 1刘焱 2刘高飞 3王小松 4江海涛 4马帅鹏1
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作者信息

  • 1. 河南平高电气股份有限公司,河南平顶山 467001
  • 2. 中国电力科学研究院有限公司,北京 100001
  • 3. 国网青海省电力公司电力科学研究院,青海西宁 810001
  • 4. 国家电网有限公司特高压建设分公司,北京 100032
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摘要

[目的]某型号压气缸在现场安装时出现过盈配合问题,内腔硬质阳极氧化膜厚度分布不均及顶部膜厚过大是主因.[方法]设计并制作了加极装置,结合阳极氧化试验和有限元分析对其中的辅助电极进行改进.[结果]使用加极装置后,内腔阳极氧化膜厚度分布均匀,都在要求的10 ~ 20 μm 范围内.[结论]在硬质阳极氧化过程中使用合适的加极装置有利于控制缸体零件内腔阳极氧化膜的厚度,提高膜厚均匀性.

Abstract

[Introduction] Interference fit problem occurred during installation of a cylinder part, mainly due to the ununiform thickness of the hard anodic oxide film inside the cavity and the too thick film at the top of inner cavity. [Method] A tooling for adding an auxiliary electrode inside the cavity of cylinder part was designed and fabricated. The auxiliary electrode was improved based on the anodization testing and finite element analysis. [Result] The hard anodic oxide film inside the cavity of the cylinder part was uniform with a required thickness ranging from 10 to 20 μm after installation of the electrode-adding tooling. [Conclusion] The use of a suitable electrode-adding tooling during hard anodization is conducive to control the thickness of anodic oxide film inside the cavity of cylinder part, improving the uniformity of film thickness.

关键词

缸体类零件/内腔/硬质阳极氧化/辅助电极/膜厚均匀性/电力线分布/有限元分析

Key words

cylinder part/inner cavity/hard anodizing/auxiliary electrode/film thickness uniformity/power line distribution/finite element analysis

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基金项目

&&(5200-202155591A-0-5-GC)

出版年

2024
电镀与涂饰
广州市二轻工业科学技术研究所

电镀与涂饰

CSTPCD北大核心
影响因子:0.47
ISSN:1004-227X
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