首页|激光烧蚀方式对织构化球墨铸铁摩擦磨损性能的影响

激光烧蚀方式对织构化球墨铸铁摩擦磨损性能的影响

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[目的]为提高球墨铸铁表面的耐磨性,分析了不同激光烧蚀方式对织构化球墨铸铁摩擦磨损性能的影响.[方法]采用传统激光逐点烧蚀方法在球墨铸铁表面直接制备规则的微织构阵列,以及采用激光连续扫描的方式在球墨铸铁表面原位诱导制备不规则的微织构阵列,两种微织构阵列的平均直径和平均面密度保持相同,随后在油润滑条件下进行摩擦磨损试验.通过表面硬度、表面成分、摩擦因数、磨损率等检测,探讨了两种织构化球墨铸铁表面的减摩抗磨性能及机理.[结果]激光逐点烧蚀方式未能提升球墨铸铁的表面硬度,摩擦因数和磨损率分别比原始样件减小9.3%和75%,摩擦磨损试验后表面发生了明显氧化.激光连续扫描方式将球墨铸铁表面硬度由(273±25)HV提升至(428±36)HV,摩擦因数和磨损率分别比原始样件减小20%和78%,摩擦磨损试验后表面未发生明显氧化.[结论]相比逐点烧蚀微织构试样,激光连续扫描制备的微织构样品表面的减摩抗磨性能更优异,同时减少了摩擦时产生犁沟、塑性变形、磨损碎屑等现象,其摩擦学性能的提高归因于非织构区域表面硬度的提高,以及微织构对磨粒的捕捉、储油及动压润滑效应的协同作用.
Effect of scanning strategy of laser ablation on friction and wear properties of textured ductile iron
[Introduction]To improve the wear resistance of ductile iron,the effect of surface texturing by laser ablation with different scanning strategies on friction and wear properties of ductile iron were analyzed.[Method]A regular micro-texture array was prepared on ductile iron surface by traditional spot-by-spot laser ablation,and an irregular micro-texture array was induced in-situ on the surface of ductile iron by continuous laser scanning,both of which had the same average diameter and surface density of micro-texture array. The friction and wear test were then carried out under the condition of oil lubrication. The surface hardness,elemental composition,friction coefficient,and wear rate of two types of textured ductile iron were examined,and their friction reduction and anti-wear property and related mechanisms were discussed.[Result]The spot-by-spot laser ablation method could not improve the surface hardness of ductile iron. The friction coefficient and wear rate of ductile iron textured by spot-by-spot laser ablation were decreased by 9.3% and 75% respectively as compared to the untextured one,and oxidation occurred evidently on its surface after friction and wear test. The surface hardness of ductile iron was increased from (273±25) to (428±36) HV by continuous laser scanning method,and the friction coefficient and wear rate were reduced by 20%,and 78%,respectively. The surface oxidation was not obvious after friction and wear test for the ductile iron textured by continuous laser scanning.[Conclusion]The continuous laser scanning method can form a micro-textured surface with better friction reduction and anti-wear property than the spot-by-spot laser ablation method,and also reduce plowing,plastic deformation,and wear debris during friction test. The improvement of tribological properties are attributed to the synergistic effect of the increase of hardness on the untextured surface,the ability of abrasive particle trapping and oil storage in micro-textures,and the dynamic pressure lubrication effect of micro-textures.

ductile ironmicro-texturelaser ablationin-situ inductionmechanismtribology

纪成龙、吕廓、朱胜旺、刘炜程、王成金、郑宏宇、王志文

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山东理工大学,山东淄博 255000

山东盛迪医药有限公司,山东济南 250000

球墨铸铁 微织构 激光烧蚀 原位诱导 机理 摩擦学

山东省科技型中小企业创新能力提升工程国家重点研发计划山东省精密制造与特种加工重点实验室开放课题

2022TSGC11692022YFE0199100

2024

电镀与涂饰
广州市二轻工业科学技术研究所

电镀与涂饰

CSTPCD北大核心
影响因子:0.47
ISSN:1004-227X
年,卷(期):2024.43(7)
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