电工技术2024,Issue(19) :231-234.DOI:10.19768/j.cnki.dgjs.2024.19.062

汽轮机高压旁路减温水调节阀阀杆断裂原因分析

Causal Analysis on Fracture of High-pressure Bypass Desuperheating Water Control Valve Stem of Steam Turbines

尤莎 李佼佼
电工技术2024,Issue(19) :231-234.DOI:10.19768/j.cnki.dgjs.2024.19.062

汽轮机高压旁路减温水调节阀阀杆断裂原因分析

Causal Analysis on Fracture of High-pressure Bypass Desuperheating Water Control Valve Stem of Steam Turbines

尤莎 1李佼佼2
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作者信息

  • 1. 西安益通热工技术服务有限责任公司,陕西 西安 710032
  • 2. 西安热工研究院有限公司,陕西 西安 710054
  • 折叠

摘要

通过宏观检查、化学成分分析、金相检验、硬度试验、扫描电镜断口分析等方法及综合分析,对某电厂 17-4PH 材质高压旁路减温水调节阀阀杆断裂失效原因进行了分析,结果表明阀杆断裂方式为疲劳断裂.断裂内在原因是阀杆组织中存在沿轴向的条状组织,条状偏析组织使阀杆沿横向的力学性能降低;外在原因是阀杆除承受正常的轴向载荷,还承受附加双向弯曲载荷.由于阀杆本身结构上存在多处变径,在内在、外在原因的共同作用下,阀杆在变径处的截面最小部位产生应力集中,在此处外表面萌生初始疲劳裂纹源,裂纹由两侧外表面向阀杆内部扩展,最终在轴心部位断裂.

Abstract

By means of visual test,chemical composition analysis,metallographic inspection,hardness test,SEM fracture analysis and comprehensive analysis,the fracture cause of high-pressure bypass desuperheating water control valve stem made from the 17-4PH in a steam turbine of a power plant was analyzed.The results show that the fracture mode is fatigue fracture.The internal cause of the fracture is the existence of"band-like structure"along the axial direc-tion in the valve stem structure,and the banded segregation structure reduces the mechanical properties of the valve rod a-long the transverse direction.The external cause is that the valve rod not only bears normal axial load,but also bears addi-tional bidirectional bending load.Because there are many diameter changes in the valve stem structure,under the com-bined action of internal and external factors,the stress concentrates at the smallest part of the cross section,where the in-itial fatigue crack source is initiated on the outer surface.The crack spreads from the outer surface on both sides to the in-side of the valve stem,and finally leads to fracture at the shaft center.

关键词

调节阀/阀杆断裂/疲劳断裂

Key words

control valve/valve stem fracture/fatigue fracture

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出版年

2024
电工技术
重庆西南信息有限公司(原科技部西南信息中心)

电工技术

影响因子:0.177
ISSN:1002-1388
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