电焊机2025,Vol.55Issue(1) :58-64.DOI:10.7512/j.issn.1001-2303.2025.01.08

大口径长输热力管道自动焊接设备的工程应用

Development and Application of Automatic Welding Equipment for Large-caliber Long-distance Heat Pipes

贾兆丰 贺凯 马少雄 罗雨 刘禹 苏佳毅
电焊机2025,Vol.55Issue(1) :58-64.DOI:10.7512/j.issn.1001-2303.2025.01.08

大口径长输热力管道自动焊接设备的工程应用

Development and Application of Automatic Welding Equipment for Large-caliber Long-distance Heat Pipes

贾兆丰 1贺凯 2马少雄 2罗雨 3刘禹 1苏佳毅3
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作者信息

  • 1. 中铁三局集团投资有限公司,山西 太原 030001
  • 2. 呼和浩特富泰热力股份有限公司,内蒙古 呼和浩特 010010
  • 3. 北京石油化工学院 能源工程先进连接技术研究中心,北京 102617
  • 折叠

摘要

在长输供热管网建设建设过程中,管道安装效率是影响工程进度的决定因素,提升管道焊接效率和焊接质量是确保工程进度及施工质量的重要措施.针对呼和浩特长输热力管网焊接工况,开展了大口径供热管道全位置自动焊系统的工程现场应用研究.通过可自适应管径的柔性导轨、行走驱动系统、长行程焊枪姿态调整机构、高速异构网络实时控制系统、数字化焊接电源及移动工作站的模块化集成,利用全位置焊接系统的预设工艺参数功能和全位置参数自动调用,实现了大口径长输热力管道的全位置焊接.在托克托至呼和浩特供热管道第五工区进行了工程应用,结果表明:热力管道自动焊接设备的使用降低了焊接工人的劳动强度,提高了焊接质量,大幅度缩短了焊接工期.为热力管道工程使用管道自动焊接设备的应用推广提供了宝贵的经验.

Abstract

In the long-distance heat supply pipeline network construction construction process,the pipeline installation effi-ciency is a decisive factor affecting the progress of the project,to improve the efficiency of pipeline welding and welding quality is to ensure that the progress of the project and the construction quality of the important measures.For the long-distance heat pipe network welding conditions in Hohhot,the all-position automatic welding system for large-diameter heat-ing pipes developed by Beijing Institute of Petroleum and Chemical Technology was selected for the engineering field appli-cation research.Through the modular integration of the flexible guide rail that can be adapted to the diameter of the pipe,the traveling drive system,the long-stroke torch attitude adjustment mechanism,the real-time control system of high-speed het-erogeneous network,the digital welding power source and the mobile workstation,the all-position welding system can be utilized for the modularization of the process parameters presetting function and the welding quality adjustment mechanism.The system's preset process parameter function and all-position parameter automatic call to realize the all-position welding of large-caliber long-distance heat pipe.In the Toktor to Hohhot heating pipeline in the fifth engineering application,the re-sults show that:the use of automatic welding equipment for thermal pipelines reduces the labor intensity of welders,im-proves the quality of welding,and significantly shortens the welding period.For the heat pipeline project using pipeline auto-matic welding equipment application promotion provides valuable experience.

关键词

热力管网/全位置自动焊系统/焊接机器人/工程应用

Key words

heat pipe network/all-position automatic welding system/welding robot/engineering application

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出版年

2025
电焊机
成都电焊机研究所

电焊机

影响因子:0.39
ISSN:1001-2303
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