首页|增材制造Inconel 718的电解质等离子体抛光工艺研究

增材制造Inconel 718的电解质等离子体抛光工艺研究

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为解决增材制造的镍基高温合金部件难以满足高性能航空构件表面质量的问题,采用电解质等离子体抛光技术对增材Inconel 718样件进行抛光工艺试验.基于部分析因和响应曲面分析法,研究了抛光电压、电解液温度、加工时间、抛光剂浓度和络合剂浓度对表面粗糙度和材料去除率的影响规律,并对加工参数组合进行望小优化.结果表明,当采用抛光电压314.4 V、电解液温度 70℃、加工时间 15 min、抛光剂和络合剂质量分数 2%和 2.5%,增材打印的Inconel 718 工件表面粗糙度可从Ra2.93 μm降至Ra0.307 μm,此时的材料去除率为 2.072 μm/min.
Research on Electrolyte Plasma Polishing Process for Additive Manufactured Inconel 718
To address the issue of nickel-based superalloy components manufactured by additive manufacturing failing to meet the surface quality requirements of aerospace applications,the paper conducted experiments on additive manufactured Inconel 718 samples by electrolyte plasma polishing technology.Based on fractional factorial and response surface analysis,the influence of voltage,electrolyte temperature,processing time,polishing agent and complexing agent concentration on the surface quality and material removal rate were studied.Simultaneously,an optimization of the processing parameter combinations was performed.The result indicated that when using polishing voltage of 314.4 V,electrolyte temperature of 70℃,processing time of 15 min,polishing agent concentration of 2%,complexing agent concentration of 2.5%,the surface roughness of the additive manufactured Inconel 718 component can be reduced from Ra2.93 μm to Ra0.307 μm,with a material removal rate of 2.072 μm/min.

electrolyte plasma polishinglaser directed energy depositionnickel-based superalloyfractional factorial experiment

柏聪、顾琳、赵万生

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上海交通大学机械与动力工程学院,机械系统与振动国家重点实验室,上海 200240

电解质等离子体抛光 激光定向能量沉积 镍基高温合金 部分析因试验

2023

电加工与模具
苏州电加工机床研究所 中国机械工程学会特种加工分会

电加工与模具

CSTPCD北大核心
影响因子:0.285
ISSN:1009-279X
年,卷(期):2023.(6)
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