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基于叶片三维模型的气膜冷却孔自动化电火花加工

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基于UG NX软件的涡轮叶片三维模型,研究了一套气膜冷却孔加工信息自动化提取方法和实现算法,集成了气膜冷却孔孔轴偏角与加工点位的自动提取、不同坐标系的适应性配准、叶片位姿调整偏角与变换坐标值的自动输出、分层获取扩散孔结构与圆直孔深度信息、自动补偿工具电极半径与放电间隙、优化扫描加工轨迹等功能,实现了电火花扫描加工扩散孔与电火花高速穿孔加工圆直孔的组合工艺自动化加工过程,并通过实验验证了该方法及其实现算法的实用性.
Automated EDM of Film Cooling Holes Based on 3D Model of Blade
The automated information extraction method and implementation algorithm for film cooling hole machining were researched,and a software package was developed.This software is designed for the automated extraction of machining information pertaining to film cooling holes.The foundation of this endeavor lies in the utilization of 3D models of turbine blades within UG NX software.The software package seamlessly integrates a range of critical features,including the automatic extraction of the film cooling hole axis deviation angle and machining positions,adaptive alignment in different coordinate systems,automatic output of blade posture adjustment angles,as well as coordinate value transformations.It also encompasses the hierarchical acquisition of information regarding the diffusion holes and depth of cylindrical holes,automatic compensation for tool electrode radius and discharge gap,and the optimization of scanning machining paths.The automated machining process for the combined technique of diffusion holes through EDM scanning and high-speed drilling of round straight holes was realized.Experimental validation confirmed the practicality of this method and its implementation algorithm.

film cooling holescoordinate transformationEDMscanning

曹培尧、姚尧、崔英杰、佟浩、李勇、李宝泉

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清华大学机械工程系,精密超精密制造装备及控制北京市重点实验室,北京 100084

无锡微研精微机械技术有限公司,江苏无锡 214013

气膜冷却孔 坐标变换 电火花加工 扫描加工

国家自然科学基金项目摩擦学国家重点实验室自主研究课题项目江阴-清华创新引领行动专项

92060108SKLT2022B082022JYTH01

2024

电加工与模具
苏州电加工机床研究所 中国机械工程学会特种加工分会

电加工与模具

CSTPCD北大核心
影响因子:0.285
ISSN:1009-279X
年,卷(期):2024.(1)
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