电加工与模具2024,Issue(1) :65-70.

磁场辅助场致射流微细放电加工研究

Research on Magnetic Field-assisted Field-induced Jet Micro-EDM

杨翔钧 张亚欧 郑倩 高强 赵万生
电加工与模具2024,Issue(1) :65-70.

磁场辅助场致射流微细放电加工研究

Research on Magnetic Field-assisted Field-induced Jet Micro-EDM

杨翔钧 1张亚欧 1郑倩 1高强 1赵万生1
扫码查看

作者信息

  • 1. 上海交通大学机械与动力工程学院,机械与振动国家重点实验室,上海 200240
  • 折叠

摘要

场致射流放电加工方法利用高压电场诱导形成的微细射流与工件间放电来蚀除材料.虽无电极损耗,但微细射流的柔性较大且易受外界干扰,导致放电分散性和随机性较强,因此难以对其进行精准控制.为此,设计了一种四极性磁场施加装置,通过磁场对离子束的约束作用控制射流,并分析了磁场的作用机理,研究了磁场约束对场致射流放电加工的蚀坑宽度、深度及表面粗糙度的影响规律.结果表明,随着磁感应强度的增大,放电蚀坑的最大深度和表面粗糙度值都减小;磁场散焦方向上蚀坑的宽度增加,而聚焦方向上蚀坑的宽度减小,同时放电时的极间距离也减小.经试验验证,所提出的磁场辅助场致射流放电加工方法适用于具有沟槽类型特征的部件加工.

Abstract

The field-induced jet discharge processing method induces the generation of microfine jets through a high-voltage electric field and etches the material through the discharge generated between the jet and the workpiece.Although this method avoids the problem of electrode wear,but the microscopic jet is susceptible to external interference,leading to a considerable dispersion and unpredictability of the discharge that is challenging to regulate precisely.The ion beam was constrained using a quadrupolar magnetic field application mechanism,which allowed the magnetic field to regulate the jet.This work investigated the impact of the magnetic field constraint on the width,depth,and surface roughness of the etch pits created by the field-induced jet discharge.The results indicated that the depth and surface roughness of the discharged pits decrease with the increase of the magnetic induction strength,the width of the pits increases in the horizontal direction and decreases in the vertical direction,and it was also found that the distance between the poles during the discharge decreases with the increase of the magnetic induction strength.The experiment confirmed that the field-induced jet discharge with magnetic field assistance is adapted to the machining of groove-type features.

关键词

微细电火花加工/场致射流/磁场

Key words

micro-EDM/field induced jet/magnetic field

引用本文复制引用

基金项目

国家自然科学基金项目(52175426)

出版年

2024
电加工与模具
苏州电加工机床研究所 中国机械工程学会特种加工分会

电加工与模具

CSTPCD北大核心
影响因子:0.285
ISSN:1009-279X
参考文献量18
段落导航相关论文