首页|液浮粉末床激光增材制造过程温度研究

液浮粉末床激光增材制造过程温度研究

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在激光粉末床增材制造技术中,由于激光的高功率密度和粉末床的低导热性,生产的成形件内存在由快速交变的温度梯度导致的残余应力.使用液浮技术,即用熔融的金属锡代替下层粉末,可实现降低成形件应力和细化晶粒的效果.在考虑温度相关物性参数,对熔池进行简化的条件下,对有液浮情况建立瞬态介观模型,与粉末床情况下进行对比.结果表明:液浮情况下降低温度梯度,可使冷却速度加快约10%.在液浮成形件组织中发现平均尺寸 5μm的晶粒,明显小于传统LPBF技术获得组织,验证了冷却速度计算结果.
Research on Temperature in Floated Powder Bed Fusion Laser Additive Manufacturing Process
In laser powder bed additive manufacturing technology,due to the high power density of the laser and the low thermal conductivity of the powder bed,residual stresses caused by rapid alternating temperature gradients exist in the formed parts produced.The use of floated powder bed technology,which replaces the underlying powder with molten tin,can achieve the effect of reducing the stress of the formed part and refining the grain size.Under the condition of simplifying the melt pool by considering temperature related physical parameters,a transient mesoscopic model is established for the case of floated powder bed,and compared with the case of traditional powder bed.The results indicate that floated powder bed can reduce the temperature gradient and accelerate the cooling rate by about 10%.A grain with an average size of 5 μm was found in the microstructure of liquid floated powder bed formed parts,which is significantly smaller than the microstructure obtained by traditional LPBF technology,verifying the cooling rate calculation results.

floated powder bed fusiontemperature gradientcooling speednumerical simulation

孙一卓、张磊、林峰、梁啸宇

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清华大学机械工程系生物制造中心,生物制造与快速成形技术北京市重点实验室,清洁高效透平动力装备全国重点实验室,先进成形制造教育部重点实验室,北京 100084

液浮粉末床 温度梯度 冷却速度 数值模拟

国家自然科学基金原创探索计划项目

52250009

2024

电加工与模具
苏州电加工机床研究所 中国机械工程学会特种加工分会

电加工与模具

CSTPCD北大核心
影响因子:0.285
ISSN:1009-279X
年,卷(期):2024.(4)
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