首页|阴极等离子体营造水下射流电解加工环境研究

阴极等离子体营造水下射流电解加工环境研究

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电解加工是水下原位加工的关键技术,常用于海底工作站、潜艇结构件的加工与修复,而射流电解加工是一种特殊的电解加工类型,具有加工装置便捷、工艺灵活等优点,但在加工中会引起电场分散,使加工定域性降低.为解决此问题,提出一种阴极等离子体营造水下射流电解加工环境的方法,通过管电极端面剧烈析出的气体及诱导产生的等离子体薄膜隔离电解液,从而实现电流密度在射流内呈高斯分布.结果表明,水下射流电解加工能获得与空气中基本相同的微凹坑加工结果.通过调控脉冲电压幅值能有效调节水下射流电解加工过程,提高气膜/等离子体膜的致密程度,提升管电极侧壁的绝缘效果,压缩工件表面的液膜厚度,从而提高加工定域性.
Research on Underwater Jet Electrochemical Machining with Assistance of Cathodic Plasma
Electrochemical machining is often applied in the machining and repair of the structural parts of the undersea workstations and submarines as a key technology for underwater in-situ machining.Jet electrochemical machining is a special type of electrochemical machining,which has the advantages of simple machining device and good flexibility.However,it often causes electric field dispersion during machining and reduces the localization of machining.To solve this problem,a method of underwater jet electrochemical machining with assistance of cathodic plasma was proposed,in which the violently generated gas film and induced plasma film on the end surface of the electrode can isolate the electrode from the electrolyte,to confine the current distribution as Gaussian distribution in the electrolyte jet.The result indicated that underwater jet electrochemical machining can obtain micro-pit machining result that are basically same as in air.By adjusting the amplitude of the pulse voltage,the underwater jet electrochemical machining process can be effectively regulated,and improve the density of the gas/plasma film,enhance the insulation effect of the tube electrode sidewall,compress the liquid film thickness on the workpiece surface,and thus improve the localization of machining.

in-situ machiningjet electrochemical machiningunderwater environment

詹顺达、江凯、唐文名、肖海兵、刘明俊

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深圳信息职业技术学院智能制造与装备学院,广东深圳 518172

深圳信息职业技术学院软件学院,广东深圳 518172

原位加工 射流电解加工 水下环境

广东省基础与应用基础研究基金青年项目深圳市自然科学基金高校稳定支持计划项目深圳市自然科学基金国际科技合作项目

2023A151511005920231127142945002GJHZ20220913143012022

2024

电加工与模具
苏州电加工机床研究所 中国机械工程学会特种加工分会

电加工与模具

CSTPCD北大核心
影响因子:0.285
ISSN:1009-279X
年,卷(期):2024.(5)
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