电加工与模具2024,Issue(6) :8-12.

镍基高温合金微细电火花加工实验研究

Experimental Study on Micro-EDM of Nickel Based High-temperature Alloy

齐旭东 杜连明 王蕾 曲胜
电加工与模具2024,Issue(6) :8-12.

镍基高温合金微细电火花加工实验研究

Experimental Study on Micro-EDM of Nickel Based High-temperature Alloy

齐旭东 1杜连明 1王蕾 1曲胜1
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作者信息

  • 1. 济南大学机械工程学院,山东 济南 250022
  • 折叠

摘要

镍基高温合金具有优异的耐高温性、良好的抗氧化性和抗疲劳性,属于典型的难加工材料.微细电火花加工属于非接触式加工,无宏观切削应力,在高硬度、高强度、难加工材料加工中具有传统加工方式无法比拟的优势.以GH4169 镍基高温合金为研究对象,研究开路电压、峰值电流、脉冲宽度和主轴转速等参数对加工效率和加工质量的影响.结果表明:电压从 60V增大到 100 V时,材料去除率增加了 81.7%;电容自 330 pF增长到 10 nF时,材料去除率增加了 19.7%;电阻自20 kΩ减小到 1kΩ时,材料去除率增加了 187%;提高主轴转速,可改善加工过程中蚀除产物的排出效果,进而增强加工的稳定性.

Abstract

Nickel based high-temperature alloy has excellent high-temperature performance,good oxidation resistance and fatigue performance,and are typical difficult to machine materials.Micro electric discharge machining(micro-EDM)belongs to non-contact machining,without macroscopic cutting stress,and has advantages that traditional machining methods cannot match in the processing of high hardness,high strength,and difficult to machine materials.Taking nickel based high-temperature alloy GH4169 as the research object,the effects of electrical parameters such as open circuit voltage,peak current,pulse width,and non-electrical parameters such as spindle speed on machining quality and efficiency were studied.The results showed that the material removal rate increased by 81.7%when the voltage increased from 60 V to 100 V.When the capacitance increased from 330 pF to 10 nF,the material removal rate increased by 19.7%.The material removal rate increased by 187%when the resistance decreased from 20 kΩ to 1 kΩ.Increasing the spindle speed can improve the discharge effect of corrosion products during the machining process and enhance the stability of the machining.

关键词

镍基高温合金/GH4169/微细电火花加工/工艺参数

Key words

nickel based high-temperature alloys/GH4169/micro-EDM/processing parameters

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出版年

2024
电加工与模具
苏州电加工机床研究所 中国机械工程学会特种加工分会

电加工与模具

CSTPCD北大核心
影响因子:0.285
ISSN:1009-279X
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