电加工与模具2024,Issue(6) :59-66.

环形激光与管电极电解复合加工多能场耦合分析与实验研究

Multi-energy Field Coupling Analysis and Experimental Study in Annular Laser and Tube Electrode Electrochemical Hybrid Processing

许永波 谢万达 陈珂 于子翔 杨立军 丁烨
电加工与模具2024,Issue(6) :59-66.

环形激光与管电极电解复合加工多能场耦合分析与实验研究

Multi-energy Field Coupling Analysis and Experimental Study in Annular Laser and Tube Electrode Electrochemical Hybrid Processing

许永波 1谢万达 1陈珂 1于子翔 1杨立军 1丁烨2
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作者信息

  • 1. 哈尔滨工业大学机电工程学院,黑龙江 哈尔滨 150001
  • 2. 哈尔滨工业大学机电工程学院,黑龙江 哈尔滨 150001;哈尔滨工业大学苏州研究院,江苏 苏州 215104
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摘要

为解决高效加工无缺陷大深径比微小孔的难题,提出一种将光、电、液分离传输式的环形激光与管电极电解复合加工技术,并通过Zemax和有限元法研究环形激光的形成与传输、多能场耦合及其与材料相互作用机制.结果表明:采用圆锥棱镜与聚焦镜汇组合方式可获得实验所需环形激光光斑;工件表面温度与电解液温度随着脉冲激光和脉冲电压的增大而快速升高,使得电流密度增大,材料定域去除能力和去除效率显著提高.

Abstract

To address the challenge of efficiently processing defect-free holes with a large depth-to-diameter ratio,annular laser and tube electrode electrochemical hybrid processing employed the separate transmission of laser,electrical and fluid was proposed.The formation and transmission of annular laser beams,multi-field coupling and their interaction mechanisms with materials were studied using Zemax and the finite element method.The results demonstrated that the desired annular laser spot for the experiment was achieved when two conical prisms and a focusing lens were employed.The workpiece surface temperature and the electrolyte temperature increased rapidly with increasing pulsed laser power and pulsed voltage,resulting in higher current density and a significant improvement in both localized material removal capability and removal efficiency.

关键词

管电极电解加工/激光加工/多物理场耦合/环形激光

Key words

tube-electrode electrochemical machining/laser machining/multi-energy coupling/annular laser

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出版年

2024
电加工与模具
苏州电加工机床研究所 中国机械工程学会特种加工分会

电加工与模具

CSTPCD北大核心
影响因子:0.285
ISSN:1009-279X
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