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海水环境电弧切割工艺研究

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根据高速电弧放电加工原理及海水电解质的特点,进行了海水环境下的高速电弧切割工艺研究.该方法利用脉冲放电形成电弧,使用高能量电弧等离子体将工件材料蚀除,并利用极间高速流体将切割过程中的蚀除产物排出间隙,从而实现高效、低成本的海水中切割.该方法获得的切缝整齐,残渣少且无搭桥现象.在工艺实验中,使用钨电极对 10 mm厚的不锈钢板进行切割验证,并分析了脉宽、脉间及冲液压强对切割时进给速度、切缝下口宽度和电极损耗的影响.结果表明,通过选择合适的加工参数,能实现海洋环境下的高效切割过程.
Research on Arc Cutting Technology in Seawater Environment
Aiming at the problems of large electrode loss or poor seam quality in existing thermal cutting methods,a rod-shaped electrode cutting method using in seawater environment was proposed according to the principle of high-speed arc discharge machining.High-energy arc plasma was used to thermally corrode the workpiece,and the corroded particles in the cutting process were discharged through the action of high-speed fluid between electrodes.It can achieve high efficiency and low cost underwater cutting,and obtain neat slit,less slag hanging phenomenon and no bridge phenomenon.Tungsten electrode is used to cut 10 mm thick stainless steel plate.The influence of pulse width,pulse interpulse and flush pressure on feed speed,slit width and electrode loss is analyzed.The results show that the efficient cutting process in seawater environment can be realized by selecting suitable machining parameters.

seawater environmentBEAMunderwater arc cuttingdesign and analysis of experimen

赫明泽、李辰龙、顾琳

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上海交通大学机械与动力工程学院,机械系统与振动国家重点实验室,上海 200240

海水环境 高速电弧放电加工 电弧切割 全因子实验

2024

电加工与模具
苏州电加工机床研究所 中国机械工程学会特种加工分会

电加工与模具

CSTPCD北大核心
影响因子:0.285
ISSN:1009-279X
年,卷(期):2024.(z1)
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