首页|基于更高速动车转向架的电机吊架开裂原因分析

基于更高速动车转向架的电机吊架开裂原因分析

Cracking Cause Analyses on Hanging Frames of Traction Motors Based on Motor Bogies with Higher-Speed

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利用刚柔耦合疲劳损伤评估工具,开展了电机吊架开裂形成机制研究.整备服役提速动车刚柔耦合仿真分析表明:自适应改进设计前期的成果使轮轨匹配回归至合理条件,在λe=0.10 的条件下最高安全速度可达 600 km/h;当车速达到或超过 500 km/h时,电机吊架下摆运动模态共振且伴有其结构扭曲弹性模态振动,相应的焊缝疲劳损伤评估结果与金相分析的层状撕裂结论相吻合.由此可见,车轮自旋损耗与电机吊架应变能有条件构成强相关性影响关系.如不合理的轮轨匹配条件很难避免轮轨有害磨耗,两者均会产生车轮自旋损耗不确定影响,迫使动车转向架产生横向强迫振动响应.牵引电机的间歇或连续抖振现象会使其组合弹性架悬原型产生摇头冗余约束并对吊架焊缝疲劳损伤产生敏感影响.
The influencing relationship of strong correlation can conditionally formulate between spin dissipation of wheels and strain energy of motor hanging frames.The previous achievements of self-adaptive improved de-sign make the wheel-rail matching return to the rational conditions.At the actual equivalent conicity of 0.10,the vibration early warning will only be triggered when the vehicle speed approaches 600 km/h.However,when the vehicle speed reaches or exceeds 500 km/h,the combined elastic hangers of the traction motors on bogie frames experience the resonance of down-swung motion mode,accompanied by torsional elastic modal vibration of the motor hanging frame.The investigating results for the cracking causes of the motor hanging frames gained thereby are consistent with the layered tearing conclusion of the metallographic analysis.This a-nalysis conclusion elucidates that the irrational condition of wheel-rail matching makes it difficult to avoid the detrimental wear of wheel-rail contact.Both will make the wheels generate the uncertain influences of spin dissipation,forcing the motor bogies to produce lateral forced vibration response,resulting in traction motors'intermittent or continuous chattering phenomena.This exposes the prototype design default of yaw redundancy constraint in the combined elastic hangers of traction motors on bogie frames and associated sensitive impacts on the weld fatigue damage of the motor hanging frames.

higher-speed motor bogiemotor hanging framerigid-flex coupling simulationfatigue damage assessmentredundancy constraint

方照根、杜伟、王敏强、朴思扬、聂春戈、朴明伟

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中车戚墅堰机车车辆工艺研究所股份有限公司,江苏 常州 213011

辽宁铁道职业技术学院 铁道车辆学院,辽宁 锦州 121000

大连交通大学 机械工程学院,辽宁 大连 116028

大连交通大学 詹天佑学院(中车学院),辽宁 大连 116028

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更高速动车转向架 电机吊架 刚柔耦合仿真 疲劳损伤评估 冗余约束

2024

大连交通大学学报
大连交通大学

大连交通大学学报

CSTPCD
影响因子:0.258
ISSN:1673-9590
年,卷(期):2024.45(6)