首页|氢液化系统中氦制冷循环的可靠性及FMECA分析

氢液化系统中氦制冷循环的可靠性及FMECA分析

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针对氦制冷循环系统在液氢生产期间内的安全稳定运行的要求,本研究采用可靠性框图分析(RBD)和故障模式、影响和关键性分析(FMECA)结合的方法,基于实际生产数据与相似液氢系统用户的设备失效数据,通过可靠性分析软件PosVim,对氦制冷循环系统进行全面、深入的稳定性分析.结果表明:该氦制冷循环系统的设计寿命为350 000 h,系统运行2 160 h的可靠度为99.81%,运行50 000 h的可靠度为93.83%,运行87 600 h的可靠度为84.53%,在预计的生产周期内可以稳定运行.FMECA分析了 17个故障模型,并结合RBD分析提出了缓解风险的措施,提高该氦制冷循环系统的可靠性与安全性.
Reliability and FMECA analysis of helium refrigeration cycle in hydrogen liquefaction system
To satisfy the requirement of safe and stable operation of the helium refrigeration cycle system during liquid hy-drogen production,Reliability Block Diagram(RBD)and Failure Mode,Effects,and Criticality Analysis(FMECA)were com-bined and studied.Based on the actual production data and the equipment failure data from users of similar liquid hydrogen sys-tem,a comprehensive and in-depth stability analysis of the helium refrigeration cycle system was carried out by the reliability a-nalysis software PosVim.The results show that the helium refrigeration cycle system has a design life of 350 000 h,and the relia-bility of the system is 99.81%for 2 160 h of operation,93.83%for 50 000 h of operation,and 84.53%for 87 600 h of opera-tion,and it can be operated stably in the expected production cycle.17 failure models were analysed and risk mitigation measures were proposed by FMECA in conjunction with RBD analysis to improve the reliability and safety of this helium refrigeration cycle system.

Hydrogen liquefaction systemHelium refrigeration cycleReliability analysisFMECA

钱浩然、周芷伟、陆小飞、张启勇

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安徽理工大学,淮南 232001

中国科学院合肥物质科学研究院,合肥 230031

氢液化系统 氦制冷循环 可靠性分析 FMECA

2024

低温与超导
中国电子科技集团公司第十六研究所

低温与超导

北大核心
影响因子:0.243
ISSN:1001-7100
年,卷(期):2024.52(12)